SiplaceX4_en - 第338页

1 - 22 S tudent Guide SIPLACE X 7 T win-Head Edition 09/2005 22 Fig. 7.4 - 3 Vision control board IC camera 1. Connector for FC Camera illumination 2. Connector for IC Camera illumination 3. Service connector 4. LED‘s (d…

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Student Guide SIPLACE X
Edition 09/2005 7 Twin-Head
21
D2 KLEMM: Clamping Z-axis (yellow) LED off, retract unit is at top position
V2 V_SP: shows the power supply 15V for the track signals D-Axis
The LED ‘s V2/V3 are OFF if the jumper(X54) ON and the old force measurement board is
mounted. For Twin Heads with a new force measurement board (in future) the 15 V will con-
trolled directly on the main board. D.h The jumper have to OFF and the LED‘s should be
ON.
V3 15V_: 15 V for the track signal D - axis at the moment OFF.
V1 TEMP: Temperature monitoring Z-axis linear motor (red) LED OFF, is ok.
D14 ALARM: Alarm output for the vacuumgenerator (red LED ON vacuumgenerator defect)
D9 DRUCK: at the moment not used/ Z-Druck (Z-Pressure)
D10 24V+: green LED ON 24V for the vacuumgenerator
3. X54 Jumper at the moment ON with the new force measurement board chage to OFF
(see LED V2/V_SP)
4. Connectors to the head adapter
5. Connectors to the head adapter
6. X8: Flex-Cable (Signals: Tracksignals D-Axis, Power supply Z-Axis/D-Axis, Z-Temperature
and, SPI Bus)
7. EEPROM storage the head specific data ( Head exchange, Reference run)
8. Power supply 15 V for the Track signals D-Axis (at the moment deactivated via the jumper X54)
9. X4 Connector track signals Z-axis
10.Connector pneumatic valve (retract unit)
11.Hole for pneumatic pipe to the vacuum generator
12. X21 connector vacuum generator
7.4.1.3 Vision control board "IC camera"
The vision control board is installed in sector 2 and sector 4 (X2) for the stationary cameras.
ON
78123456
ON
78123456
DIP Switch for Sector 4 (Sub Distribu-
tor)
DIP Switch for Sector 2 (Main Distributor)
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Student Guide SIPLACE X
7 Twin-Head Edition 09/2005
22
Fig. 7.4 - 3 Vision control board IC camera
1. Connector for FC Camera illumination
2. Connector for IC Camera illumination
3. Service connector
4. LED‘s (downwards D4 - D1)
+ 5 V / -15 V / +15 V / +40 V
5. DIP Switch
6. Connector CAN Bus
7. Power supply Vision control board
Connector for DC/DC converter (Section2)
for DC/DC distributor (section 4)
8. Connectors for CAN Bus Processor 16 Bit
9. Flash signal (not used for Siplace Vision)
1
6
3
4
5
2
7
8
9
to 5)DIP-Switch
(1) CAN- Terminator
(2) RESET
(3) Bootstrap
(4) TEST
(5) P1 Address -Switch
(6) P0 Address -Switch
(7) CAN - ID 1
(8) CAN -ID 0
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Student Guide SIPLACE X
Edition 09/2005 7 Twin-Head
23
7.4.2 Parameter and Calibrations
7.4.2.1 Overview calibration steps and parameter in the Sitest
Fig. 7.4 - 4 Overview calibration steps and parameter
Please Note: This steps are necessary during the first initial setup or a replacement of the TWIN
Head modul. The detail description are explained on the following pages.
Type in the parameters for the strain
gages(Force sensor), spring pre-tension,
and the standard values for the Z-axis
(max.-,min.- travel range and ZPC*) and
ZPC* D-axis .
Switch ON the machine and start
the Sitest
Note: Don`t start the reference run
Start the reference run D-axis
Calibrate D-axis
Start the reference run Z-axis
Determined the zero point correction in
the Menu "Calibration functions"
Precondition for further calibration:
Entire reference run
Precondition:Twin head Modul is
mounted and electrical and pneumatic
connections are fixed.
Compensation the vacuum control
system in the Menu "Head board"-->
"Zero calibration for pressure regulator"
Calibrate closed vacuum in the Menu
"Twin head-->Calibration functions"
Check the air kiss and the pressure
tightness of the vacuum system in the
Menu "Twin head-->Head board"
Calibrate Twin head and nozzle changer
in the Main menu
"Sitest --> All Heads and Cameras"
Note: The first garages have to be
empty at the nozzle changer and the
the fill level must be correct.
Check the zero calibration of the vacuum
control system in the Menu "Head board"
* ZPC: Zero Point Correction.