SiplaceX4_en - 第369页

1 - 3 S tudent Guide SIPLACE X Edition 09/2005 8 Collect&Place-Head 20 3 8 Collect&Place-Head 20 8.1 Overview The Siplace X machine have, depend ing on your configuration, max. 4 C&P 20 heads on a X4, with a …

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Student Guide SIPLACE X
Contents Edition 09/2005
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8.3.9 Picking Up the 11th Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.3.10 Picking Up the 12th Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.3.11 Picking Up the 13th Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.3.12 Picking Up the 20th Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.3.13 Component recognition at the 1st Segment by Component Sensor . . . . . . . . . . . . 36
8.3.14 Placing the 1st Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.3.15 Component Sensor Checks Segment 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.3.16 Placing the 10th Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.3.17 Placing the 11th Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.3.18 Placing the 20th Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.3.19 Pickup and Placement Cycle for the Next Components... . . . . . . . . . . . . . . . . . . . . 39
8.3.20 Segment with a „Defective Component“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.3.21 Finishing PCB Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.3.22 Positioning to Pickup/Placement Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.3.23 Detailed Standard Pickup Sequence: Z-axis Downwards . . . . . . . . . . . . . . . . . . . . 40
8.3.24 Detailed Standard Pickup Sequence: Z-axis Upwards . . . . . . . . . . . . . . . . . . . . . . 41
8.3.25 Standard Placement Mode: Z-Axis Downwards . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.3.26 Standard Placement Mode: Z-Axis Upwards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.3.27 Optical nozzle scanning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.4 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.4.1 Description of the PCB boards on the C&P head . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.4.1.1 Head adapter 20 C&P head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.4.1.2 Arrangement of Intermediate distributor 20 C&P head (003005158-0X) . . . . . . 46
8.4.2 Spare part overview and settings at 20 C&P head . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.5 Nozzle changer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.5.1 Nozzle changer for C&P 20 head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.5.2 Detail view of nozzle changer C&P 20 head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.5.2.1 Nozzle reject unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.5.3 Adjustment of the height of the nozzle changer C&P 20 head . . . . . . . . . . . . . . . . . 53
8.5.4 Control unit for nozzle changer of the C&P heads. . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.5.5 Pneumatic plan for nozzle changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.6 Axis control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.6.1 Overview Axis control Star-, Z- and DP-Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.6.1.1 Overview positioning time 12 segment C&P head . . . . . . . . . . . . . . . . . . . . . . . 58
8.6.1.2 Overview positioning time 6 segment C&P head . . . . . . . . . . . . . . . . . . . . . . . . 58
8.6.1.3 Overview positioning time 20 segment C&P head . . . . . . . . . . . . . . . . . . . . . . . 58
8.6.2 Track signals head axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.6.2.1 Preparation of the track signals for control the Star axis as example. . . . . . . . . 59
8.6.3 Axis control Star axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8.6.3.1 Check the dynamic Star axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8.6.3.2 Test setup with axis testbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.6.3.3 Test setup with SAT-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8.6.3.4 Example for dynamic with the control signal of the Vnom. output . . . . . . . . . . . 63
8.6.4 Axis control Z-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.6.4.1 Check the dynamic Z-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.6.4.2 Test setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.6.4.3 Example for C&P 20 Z- axis dynamic with the control signal of the Vnom. output 65
8.6.5 Axis control DP-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.6.5.1 Check the dynamic DP-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
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Student Guide SIPLACE X
Edition 09/2005 8 Collect&Place-Head 20
3
8 Collect&Place-Head 20
8.1 Overview
The Siplace X machine have, depending on your configuration, max. 4 C&P 20 heads on a X4,
with a X3 max. 2 C&P 20 heads and one C&P 20 head on the X2 machine (see chapter overview).
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Fig. 8.1 - 1 Collect&Place20 Head- Overview
Legend
(1) Head Housing (2) Star, mounted with 20 DP-Drives
(3) Component camera (4) Intermediate distributor
(5) Component -sensor (6) Vacuum generator (digital)
(7) Z-Axis with incremental encoder (8) Star motor with incremental encoder
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Student Guide SIPLACE X
8 Collect&Place-Head 20 Edition 09/2005
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8.1.1 Technical Data C&P 20 Head
PLEASE NOTE: Head modularity
After exchange the head the axes dynamic will be adjust automatically from the axes data base
at the configuration setting.
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Description C&P20- head
Component size
01005 up to 2220, Melfs, Bare Dies, Flip Chip´s,
SOT, SOD, BE´s up to max. 6x6mm
Component height 4,0 mm
Component weight max. 1g
Placement Accuracy
+/- 55µm at 4 (Sigma)
Angle Accuracy
+/- 0,8° at 4 (Sigma)
Placement force
2,0N +/- 0,5N
3,5N and 4,5N +/- 1N
Nozzle types
1001, 1003, 1004, 1006, 1011, 1032-1037
1235 for calibration tool of the C&P 20 head
Nozzle changer
set up for each 6 magazine with 12 garage,
Table 8.1 - 1 Technical data 20 Segment C&P head