SiplaceX4_en - 第8页
1 - 6 S tudent Guide Siplace X Course Contents Edition 09/2005 6 Caccia: – Overview and gener al information – Download of application – Practical exercise New feature SW 601: – Softwar e Windows XP – Support of the X fe…
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Student Guide SIPLACE X
Edition 09/2005 Course Contents
5
Head modularity:
– Reasons for and sequence of the head exchange
– Exchange the placement head with component camera
– Exchange of the nozzle changer
– Configuration at SIPLACE Pro and in SITEST
– Zero point corrections
– Calibration of the "new machine"
– Run 1st placement program
Component handling:
– Handling of the S- and X-Feeder and component tables
– Removing the component table
– Mechanical construction and functionality
– Adjustments on the component table
– Remount and test component table
Matrix Tray Changer 2:
– General Information
– MTC 2 specific safety instruction
– Parts overview of the machine (terminology)
– Adjustment the basic level and adjustment of the MTC into the machine
– Preparation, removal and installation of MTC
– Communication between Siplace X and MTC 2
– Placement function MTC 2
– Single function MTC 2
– Reference Run of the MTC 2
– Calibration and adjustment of positions on the feed and lift axis
– Download to the Masterdrives
– Machine data
Installation:
– Setting up and leveling a SIPLACE X
– Installation of the operating system and the stationsoftware
1 - 6
Student Guide Siplace X
Course Contents Edition 09/2005
6
Caccia:
– Overview and general information
– Download of application
– Practical exercise
New feature SW 601:
– Software Windows XP
– Support of the X feeder and options
– Face down recognition of components
– Station wise download
– 0201 placement process
– Flexible configuration of the nozzle changer C&P head
– Free configuration of the Twin head nozzle changer
– Recovery Placement
– Dynamic editing
– Number of re-picks
Preventive Maintenance:
– Maintenance Schedule
– Equipment and tools needed for Maintenance
– Maintenance cycles
Student Guide SIPLACE X
Edition 09/2005 Contents
1
Chapter
Table of Contents
1 Operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.0.1 Safety of operators and other persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.0.2 Safety of plant and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 Warning labels on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.1 Warning label W201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.2 Warning label W203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.3 Warning label W204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.4 Warning label W202 on the gantries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.1.5 Warning label W205 on the tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1.6 Warning label W206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1.7 Warning label W207 on the axis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1.8 Warning label "laser class 2" on the PCB conveyor. . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Safety instructions for manually moving the Z axis at the TwinHead . . . . . . . . . . . . . 8
1.2.3 Safety instructions for the TwinHead vision modules . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.4 Safety instructions for moving the component trolley . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.1 Switches and buttons on the placement machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.1.1 Position of switches and buttons on the placement machine. . . . . . . . . . . . . . . 10
1.3.1.2 Position of protective switches on the placement machine . . . . . . . . . . . . . . . . 11
1.3.1.3 Description of the functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3.2 Position of the push-buttons for docking the component trolleys in and out . . . . . . . 13
1.3.3 Safety circuit and signaling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3.3.1 Description of the functions of the safety circuit . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4 ESD guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.1 Handling ESD modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.2 Measurements and modifications to ESD modules. . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.3 Dispatching ESD modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16