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User Manual SIPLAC E CS 4 Setting up the placement system Software Vers ion SR.408.xx 03/2006 U S Edition 4.3 Adjusting the component trolley to another PCB transport height 103 4.3 Adjusting the compon ent trolley t o a…
4 Setting up the placement system User Manual SIPLACE CS
4.2 Setting up the placement system Software Version SR.408.xx03/2006 US Edition
102
4.2 Setting up the placement system
4.2.1 Safety instructions
WARNING
– The applicable accident prevention regulations concerning the transportation of heavy goods
must be followed.
– There is a risk that the machine will tip over if you do not use the pallet jack specified in section
4.1.3
to transport the placement machine.
– In particular, you should wear safety boots to minimize the risk of crushing your feet.
– Attach the pallet jack only at the points identified by A in Fig. 4.1 - 1).
4.2.2 Setting up the placement machine
Æ Raise the placement system using the fork-lift truck and adjust the feet until there is a gap of
830 mm between the top edge of the PCB conveyors and the bottom edge of the feet.
Æ Leave a gap of 1 to 3 mm between the PCB conveyors of the placement system.
Æ Align all the placement systems exactly in line with one another. Use a cord pulled tight to en-
sure this.
Æ Adjust each placement system using a spirit level with an accuracy of 0.02 mm/m.
Æ Lock the feet in position.
Æ Check the placement system again using the spirit level and correct the settings, if necessary.
CAUTION
Make sure that you remove all the shipping braces from the placement system. 4
Æ Fit any components that were dismantled for dispatch.
Æ Connect all the electrical and pneumatic lines.
RISK OF DEATH
The electrical connection work MUST be carried out only by appropriately trained and certi-
fied personnel. 4
User Manual SIPLACE CS 4 Setting up the placement system
Software Version SR.408.xx 03/2006 US Edition 4.3 Adjusting the component trolley to another PCB transport height
103
4.3 Adjusting the component trolley to another PCB
transport height
4.3.1 Tools
Allen keys, set up to 8 mm
4.3.2 Safety instructions
WARNING DANGER OF CRUSHING
Remove all the feeders from the component table bed before you adjust the table height of the
component trolley. Act with considerable care during the conversion process because the table
bed is very heavy. 4
4
Fig. 4.3 - 1 Adjusting the component trolley to another PCB transport height
(1) Clamping screws, 4 per side
(2) Holes in the cross-beam for adjusting the table height to 830, 900, 930 and 950 mm
4 Setting up the placement system User Manual SIPLACE CS
4.3 Adjusting the component trolley to another PCB transport height Software Version SR.408.xx03/2006 US Edition
104
Æ Insert the two Allen keys (8 mm) into the correct holes for the current PCB transport height (see
Fig. 4.3 - 1
).
Æ Loosen the four clamping screws on both sides of the component trolley (see point 1 in Fig.
4.3 - 1
).
Æ Ask two people to help you raise and lower the table bed: they should hold the table bed while
you remove the two Allen keys.
Æ Raise or lower the table bed to the desired PCB transport height.
Æ Push the two Allen keys (8 mm) into the hole for the new transport height.
Æ Turn the Allen keys so that the cross-beam (item 2 in Fig. 4.3 - 1) is seated on the edge of the
keys. You can then fix the cross-beam in place and easily pull out the Allen keys.
Æ Fix the cross-beam on both sides with the four clamping screws (item 1 in Fig. 4.3 - 1).
Æ Now turn the Allen keys slightly and remove.