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6 Component handling User Manual SIPLACE C S 6.1 Feeder modu les Software Version SR.408.xx03/2006 US E dition 130 6.1.1 Safety instructions f or processi ng cap acitors based on powdered met a l There is a risk as socia…
User Manual SIPLACE CS 6 Component handling
Software Version SR.408.xx 03/2006 US Edition 6.1 Feeder modules
129
6 Component handling
6.1 Feeder modules
The following feeder modules are currently available to provide the placement machine with the
various component types:
Tape feeder modules 6
– 8 mm SII feeder module
– 3 x 8 mm S feeder module, 3 x 8 mm S feeder module for 0201/0402 components
– 12 mm S feeder module for powdered metal-based capacitors, C/D model
– 12 mm S feeder module for powdered metal-based capacitors, E model
– S feeder module for 12/16 mm and 24/32 mm components
Other feeder modules 6
– Linear vibratory feeder, type 3
– Bulk case feeder module
– Surf tape feeder module for 8 mm, 12 mm and 16 mm
These feeder modules can be used to process all components with the most common package
forms, such as bulk cases, stick magazines and taped components.
The most important feature of the modular component feeding system is its great flexibility. For
example, the feeding rate can be set on the feeder module. Paper and blister tapes can be pro-
cessed with the tape feeder modules. In this way, just a small selection of feeder modules is suf-
ficient for inserting a wide range of component types.
The position detection system on the feeder modules can precisely determine the component
pick-up position. The position detection is carried out automatically whenever the feeder module
or component trolley is changed.
The feeder modules can be quickly and easily changed or replaced, even by unskilled personnel.
PLEASE NOTE
Detailed information on the feeder modules can be found in the operating instructions for compo-
nent feeder modules.
6 Component handling User Manual SIPLACE CS
6.1 Feeder modules Software Version SR.408.xx03/2006 US Edition
130
6.1.1 Safety instructions for processing capacitors based on powdered metal
There is a risk associated with processing capacitors based on powdered metal (e.g. tantalum).
The risk is that
– an exothermic reaction, i.e. a sudden build-up of heat, may occur, if these components are
damaged. If the ambient conditions are unfavorable, and depending on the capacitance, this
build-up of heat can cause damage.
– This effect can occur when these components are cut.
Please contact your suppliers to clarify whether the components that you handle are affected.
In extremely rare cases, this risk can occur in the tape cutter of SIPLACE machines, with the
remote possibility of causing a smoldering fire in the waste tape.
The ambient conditions are unfavorable if:
(1) The components remain on the tape while the set tape cycle is checked (since the operator
can cycle the feeder module onward without removing components during this check).
(2) The components remain on the tape, e.g. due to a tear in the cover foil.
(3) The components remain on the tape, and the components or tape do not conform to the spec-
ification, thus increasing the pick-up error rate.
Please follow the instructions given below to minimize the risk when placing capacitors based on
powdered metal.
(1) If the component tape is cycled onward manually, the operator must remove any components
remaining in the tape pocket.
(2) If the cover foil tears, the operator must remove any components remaining on the tape.
(3) The waste tape container must be emptied regularly (recommended interval: every hour)
6
WARNING
To avoid the risk, it is essential to use only feeder modules
that have been approved for placing such components,
namely:
for model C/D item no.: 00141118-01
for model E item no.: 00141117-01 6
6
The feeder modules are labeled
as shown below:
6
User Manual SIPLACE CS 6 Component handling
Software Version SR.408.xx 03/2006 US Edition 6.2 Technical data for the S feeder modules
131
6.2 Technical data for the S feeder modules
The following pages contain pictures of all the S feeder modules, the technical data and the op-
tions for setting up the feeder modules on the machine.
6.2.1 Tape feeder module 8 mm S II
6
Fig. 6.2 - 1 Tape feeder module 8 mm S II
Item no. 00141096-xx 6
Width 30.6 mm 6
Tracks per feeder module 2 6
Feeder module locations filled 1 6
Maximum number of feeder modules 2 x 20 6
Stock of components for 7" reels approx. 4,000 6
Conveyor increment 2mm / 4mm 6