深度解析JUKI设备调试 - 第3页
1133172 GCA03-0222 .............. ........... ............ ........... ............ ........... ........... ........... ... 56 1133173 GCA02-0129 ...... .......... .......... ............ ........... ........... ........…
Ⅲ 耳机插孔 .......................................................................................................... 30
Ⅳ VGA 端子 ........................................................................................................ 30
Ⅴ高频头 ................................................................................................................. 31
4）方形芯片贴装坐标示教 ................................................................................................. 31
5）跳过贴片数据 ................................................................................................................... 31
6）跳板 ..................................................................................................................................... 31
①排序 .............................................................................................................................. 32
②删除同标记坐标 ....................................................................................................... 32
7）贴装角度与封装角度对应关系 ................................................................................... 32
正减逆加、无负值 ....................................................................................................... 32
三：元件数据 ................................................................................................................................... 32
1）单独测量 ............................................................................................................................ 33
①贴装转角度异常 ....................................................................................................... 35
案例 1 ...................................................................................................................... 35
案例 2 ...................................................................................................................... 35
改善措施： ............................................................................................................ 36
②测量错误 ..................................................................................................................... 36
2）送料器分布及布局更改 ................................................................................................. 37
① 供料器的复制、移动.......................................................................................... 38
②删除供料器 ................................................................................................................. 39
③显示 Head 图像 ......................................................................................................... 39
3）替代元件库-修改元件名 ............................................................................................... 40
4）包装 ..................................................................................................................................... 41
①带状的输入 ................................................................................................................. 41
②Tray 盘的输入 ............................................................................................................ 44
③Feeder 宽度及 Pitch .................................................................................................. 46
注意事项 .......................................................................................................................... 46
特殊情况 .......................................................................................................................... 46
封装尺寸调试 ................................................................................................................. 47
5）吸取条件 ............................................................................................................................ 48
①吸着高度补偿 ............................................................................................................ 48
②2 段控制、真空时间调整 ...................................................................................... 48
③重试次数 ..................................................................................................................... 49
6）定心 ..................................................................................................................................... 49
注意： .............................................................................................................................. 50
7）贴片条件 ............................................................................................................................ 52
8）检查 ..................................................................................................................................... 53
①吸取位置偏移 ............................................................................................................ 53
②插入可能元件判定 ................................................................................................... 54
③判断异元件 ................................................................................................................. 54
④芯片站立 ..................................................................................................................... 55
9)通孔回流物料元件尺寸汇总 ........................................................................................... 56
1129107 ............................................................................................................................. 56
1129184 DBR-015F38 ................................................................................................ 56
1133172 GCA03-0222 ................................................................................................ 56
1133173 GCA02-0129 .............................................................................................. 56
1133174 GCA01-0205 .............................................................................................. 56
1135956 ............................................................................................................................. 56
1136052 ............................................................................................................................. 56
1138211 RJ45-120010152 ........................................................................................... 56
1135960 A2006WSO-2X5P-K-W ............................................................................. 56
1136053 AV0-O-回流（红） ................................................................................... 56
1140218 ............................................................................................................................. 56
1126207 CKX-3.5-111 ................................................................................................ 56
1125979 ............................................................................................................................. 56
1126206 RCA-105D-51 .............................................................................................. 56
1127557 VA4N1BC1281 ............................................................................................ 56
1126315 ............................................................................................................................. 56
1141113 ............................................................................................................................. 56
1140218 ............................................................................................................................. 56
1142993 Pj-3520 ........................................................................................................... 56
1142736 RJ45-RJ5168W-KOO1 ............................................................................... 56
1141642 ............................................................................................................................. 56
1139222 ............................................................................................................................. 56
1143099 ............................................................................................................................. 57
1126314 ............................................................................................................................. 57
1135959 A2006WSO-2X22P-K-W ........................................................................... 57
1126205 CKX-3.5-14E ............................................................................................... 57
1128104 RJR-008105 ................................................................................................... 57
1139671 USB 3.0 端子 ............................................................................................... 57
1127522 A2006WSO-2X7P-K-W ............................................................................. 57
1141941 ............................................................................................................................. 57
10)重要产品物料元件尺寸汇总 ........................................................................................ 62
①1111797 130010011 ................................................................................................ 62
②1123284 HX2.0-PH-10AWB................................................................................. 62
③1137743 DPD-020FO01S50 ............................................................................... 62
④1139222 HX2.0-8P-W-K ....................................................................................... 62
⑤1139283 NS12555T221MN ................................................................................... 62
⑥1139284 MMD-10DZ-1R5-X2 ............................................................................. 62
⑦1139253 RJS-006114S30 ........................................................................................ 62
JUKI 元件库信息 ................................................................................................................... 64
四：吸取数据 ................................................................................................................................... 64
1）选取识别装置 ................................................................................................................... 66
2）POINT 点示教 ................................................................................................................. 67
3）亮度调整 ............................................................................................................................ 68
4) MTS 吸取坐标 .................................................................................................................... 68
①射频端子吸取位置 ................................................................................................... 69
②MTS 元件 Tray 数量的添加 .................................................................................. 69
注意事项 ................................................................................................................. 71
③MTS 元件 Tray 数量的删除 .................................................................................. 71
注意事项 ................................................................................................................. 71
④MTS 更改阵列数量 .................................................................................................. 71
5）校正 Z 轴高度 .................................................................................................................. 73
夹持吸嘴矫正 Z 轴高度 ............................................................................................. 74
6）特殊吸嘴吸取位置校正 ................................................................................................. 74
Z 轴下降至物料平面，查看吸取面 ........................................................................ 75
7）连续示教各元件吸取位置 ............................................................................................ 75
8) 固化通孔回流物料吸取位置 ........................................................................................ 76
9）更改吸取角度 ................................................................................................................... 76
注意： ........................................................................................................................................ 76
①吸取位置 ..................................................................................................................... 76
②吸取数据缺失 ............................................................................................................ 77
③解决方法 ..................................................................................................................... 77
10）添加物料站位 ................................................................................................................. 78
异常信息 ................................................................................................................................... 79
①已分配软件包 ............................................................................................................ 79
②X/Y 坐标超出移动范围 ......................................................................................... 79
五：检测、优化程序 ..................................................................................................................... 80
1）数据完成状态 ................................................................................................................... 80
2）优化 ..................................................................................................................................... 80
① 吸嘴分布 ................................................................................................................. 81
3）数据一致性检查 .............................................................................................................. 82
六：编辑中的环境设置 ................................................................................................................. 83
七：数据错误确认 .......................................................................................................................... 84
数据不完整 .............................................................................................................................. 84
没有完成贴片数据 ................................................................................................................. 85
吸取位置超限 .......................................................................................................................... 85
重新打开程序 .......................................................................................................................... 86
Ⅱ 机器设置............................................................................................................................................... 87
一：吸嘴数据 ................................................................................................................................... 88
1）、注册吸嘴一览 ................................................................................................................. 88
2）、吸嘴信息文件- D:\JUKI\Data\Custom\Nzl\ ....................................................... 89
3)、吸嘴压力真空值设定更改 ........................................................................................... 91
4)、吸嘴应用元件尺寸 ........................................................................................................ 91
5）、吸嘴注册错误 ................................................................................................................. 91
6）、吸嘴图片 .......................................................................................................................... 92
二：ATC 吸嘴配置 ......................................................................................................................... 93
1）、选择吸嘴配置 ................................................................................................................. 93
2）、自动分配 .......................................................................................................................... 94
三 ：使用单元 ................................................................................................................................. 95
1）标准使用单元：传送带驱动感应器的使用 ............................................................ 95
2) 选项使用单元：送料台车的使用、HMS 的使用 .................................................. 97