SIPLACE DX1DX2-Spec-设备性能参数-EN-DMS - 第7页

7 Machine Description Intelligent Placement Machine INTELLIGENT Configura- tion Strategies The SIPLACE DX supports a wide variety of setup con- cepts, despite the fixed table installations. Intelligent 2x8mm feed er modu…

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Machine Description
Intelligent Placement Machine
The SIPLACE DX is the lat-
est innovation from the pio-
neering SIPLACE team. This
state-of-the-art, intelligent
production family is aimed at
electronics manufacturers
looking for highly reliable and
cost-effective placement
solutions. Designed specifi-
cally for the Asian market,
this new production line
offers dependable top qual-
ity, coupled with high place-
ment speeds, enhanced
configuration and component
spectrum flexibility and sim-
ple operation with a competi-
tive price/performance ratio.
We call this our
INTELLIGENT solution:
•INTELLIGENT
placement optimization
•INTELLIGENT
configuration strategies
•INTELLIGENT
operation
Intelligent Placement Opti-
mization
The SIPLACE DX1 and
SIPLACE DX2 supplement
the high-performance
SIPLACE DX4 with excellent
end-of-line features, guaran-
teeing a perfectly balanced
and utilized line. The
machines can be fitted with a
20 or 12 segment Col-
lect&Place head or with the
SIPLACE TwinHead for fast
and reliable placement of
special component shapes.
The highly robust and low-
maintenance SIPLACE
2x8 mm X feeder modules
and Waffle Pack Changer
(WPC) ensure speedy, reli-
able and accurate compo-
nent feeding.
The SIPLACE DX also uses
linear drives for all axes. This
technology facilitates and
supports highly accurate and
rapid placement.
Since the head and pickup
concepts of SIPLACE solu-
tions ensure a low derating
(which is the difference
between theoretically possi-
ble and real placement
speed), the real placement
performance is even more
impressive.
However, the performance of
the production line as a
whole is a more decisive fac-
tor for electronics manufac-
turers than that of individual
machines. This depends not
only on the hardware fea-
tures of the machine but
increasingly on the capacity
of the software used. The
software, particularly the
optimization of placement
programs, is one of the inter-
nationally recognized key
strengths of SIPLACE solu-
tions. The SIPLACE DX
range is no exception to this
and demonstrates its mus-
cles with the popular
SIPLACE Pro software,
which employs powerful opti-
mization algorithms to
ensure the best possible line
utilization.
The SIPLACE DX1 and DX2
solutions combine great line
performance with optimum
quality - while still retaining
top flexibility.
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Machine Description
Intelligent Placement Machine
INTELLIGENT Configura-
tion Strategies
The SIPLACE DX supports a
wide variety of setup con-
cepts, despite the fixed table
installations. Intelligent
2x8mm feeder modules com-
plete the flexible configura-
tion concept. These can be
pre-configured at a separate
pre-setup area, away from
the line, and then linked to
the component reel via the
software (component kitting).
The complete feeder module
is then docked into the
machine where all configura-
tion details (e.g. component
type and pitch) are recog-
nized.
One example of intelligent
configuration strategies are
the customized SIPLACE DX
tables, on which the feeder
modules and components
are set up for the machine.
The financial benefit of fixed
tables on the SIPLACE DX
machine is coupled with
innovative software and the
intelligent SIPLACE X feeder
modules. This facilitates
implementation of highly flex-
ible setup concepts, with
minimum time required for
setup and product change-
overs.
New in this class: the large
range of setup concepts
Fixed setups, family setups,
random setup, offline pre-
setups, split table mode and
much more: the high-perfor-
mance SIPLACE Pro and
SIPLACE Setup Center soft-
ware and the ability to
change SIPLACE X feeder
modules during ongoing pro-
duction, gives SIPLACE DX
users access to a range of
setup concepts previously
unknown in this price class.
Electronics manufacturers
will enjoy a new level of flexi-
bility, leading to a significant
reduction in setup change-
over times and the frequency
of related errors, thereby
achieving great line utiliza-
tion and enhanced efficiency
and productivity figures.
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Machine Description
Intelligent Placement Machine
INTELLIGENT Operation
Simple operation is one of
the key features of our
SIPLACE DX. A new user
interface, the SIPLACE
Smart GUI, clearly displays
key details about the current
job and about machine or
line performance at a glance.
Troubleshooting work-
flows
In the event of errors, the
user is shown a detailed dia-
gram of the exact error posi-
tion and a video assistant
demonstrates how to fix the
fault. This innovative support
helps reduce downtime,
operating errors or the need
for special technicians and
complex training for line per-
sonnel.
These videos show users the
following:
Where the problem has
arisen
How to recognize the
problem
How to fix the problem
The SIPLACE SMART GUI
is an additional user inter-
face, included in the station
software 705.x package.