Spec of AX-3 AX-5 June 2005 LR - 第22页
Description Supports ITF Analysis and ITF feeders Fast feeder analysis and repair tool trouble shooting Easy operation by local technical personnel Quick feeder repair for fast return to operation Reduces total feeder in…
A-Series feeder trolley and FCM II Trolley for AX
Below table shows for both trolley types the user benefits.
User benefits FCM II Trolley A-Series feeder
for AX trolley
Facilitates fast changeover by off-line set-up Yes Yes
Self aligning mechanism provides optimal pick Yes Yes
reliability
Platform trolley that fits AX-3, AX-5 and AQ-2 No Yes
SMEMA and Japanese height compatible No Yes
Compatible on AQ No Yes
SVS-pro controller integrated Optional Standard
Feeder positioning security system Mandatory optional
Air supply for bulkfeeding Standard Optional
Below table shows for both trolley types the maximum number of feeding positions
per placement robot type. This is then translated to the maximum number of
feeding positions on the AX-3 or AX-5.
Feeder FCM II Trolley for AX A-Series feeder trolley
# feeders per # feeding positions # feeders per # feeding positions
placement on AX placement on AX
robot robot
CPR SPR AX-3 AX-5 CPR SPR AX-3 AX-5
Twin bulk feeder 12 24 144 240 10 26 120~156 200~260
Twin Tape Feeder 10 22 120~132 200~220 11 26 132~156 220~260
ITF 8mm 6 12 72 120 5 13 60~78 100~130
ITF 12mm SV 5 11 60~66 100~110 5 13 60~78 100~130
ITF 12mm 3 6 36 60 4 9 48~54 80~90
ITF 16mm 3 6 36 60 4 9 48~54 80~90
ITF 24mm 3 6 36 60 3 6 36 60
ITF 32mm 2 4 24 40 2 5 24~30 40~50
ITF 44mm 1 2 12 20 2 4 24 40
ITF 56mm 1 2 12 20 1/2 3 15~18 25~30
2.11.3 Feeder
trolleys
Figure 13
Contents
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Description Supports
ITF Analysis and ITF feeders Fast feeder analysis and
repair tool trouble shooting
Easy operation by local technical
personnel
Quick feeder repair for fast
return to operation
Reduces total feeder inventory
ITF Tape loading unit ITF and TTF feeders For off-line loading of tapes
Capacity of 1 feeder
Battery life: 8 hours
Feeder storage cart ITF and TTF feeders 50 x 8mm feeders (or equivalent)
100 reels 8mm size
PA 2601/01 prepared
Small feeder storage cart ITF and TTF feeders 20 x 8mm feeders (or equivalent)
40 reels 8mm size
Trolley with SVS-Pro loading unit
The optional Set-up Verification System (SVS-Pro) enables offline preparation and
verification of the feeder set-up on the feeder trolleys for FCM-Multiflex, AX-3,
AX-5, AQ-1, AQ-2, ACM Micro (NT version) and the GEM-Xi2 systems.
SVS-Pro takes advantage of the intelligence in the ITF feeders. Only one time reel-
scan is required to store reel-info in the feeder memory, which means that if you
move a feeder to an other placement machine plus even after 'power down' the info
will not be lost.
2.11.4 Feeder
options
3.0 Options
3.1 Setup
Verification
System
Figure 14
Features
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Any possible setup error can be corrected prior to the actual changeover using
SVS-Pro. The software helps to minimize the online changeover time from one to
the other production batch. It is also designed for ease-of-use in a frequent
changeover environment, because not only setup but verification takes place offline
as well. Next to that SVS-Pro provides pro-active pre-empty tape warnings and
real-time set-up verifications online.
SVS-Pro consists of two elements, an offline loading unit for the feeder and trolley
setup and verification, and the machine specific part running on the placement
system(s).
Offline loading unit
The offline loading unit is a small trolley that conveniently can be moved around the
factory floor, for instance to be placed near the trolleys that needs to be prepared
for a next production batch.
The offline loading unit guides the operator, as to which reel needs to be on which
trolley position. When a reel is scanned with the wireless scanner, the GUI of the
loading unit indicates if this reel that is required to be used for the set-up. It also
indicates on which trolley position this reel needs to be located.
When a trolley is connected to the loading unit and a feeder is inserted in the
trolley, the loading unit will verify the information stored on the feeder and inform
the operator whether the feeder is in its correct position. If the feeder location is
correct, it will be removed from the set-up list. If the location is incorrect, advice will
be given on where the feeder needs to be located.
On the offline loading unit a barcode printer or text printer can be connected. New
barcode label can be printed unloading the feeder. Various reports can be printed
via a text printer.
The unit can be network connected to download placement programs.
The trolley is connected to the loading unit via a cable at the rear side of the trolley
unit.
The loading unit contains:
All operating actions can be done with the touch screen
Others can be done with the keyboard, eg when barcode can't be recognized
by scanner
Floppy & CD-rom drive
Ethernet card for networking
Space for (optional) printer to print reel label with actual remaining quantity
Cabinet for reels and/or documentation
For SVS-Pro minimum one (1) offline loading unit is required.
Machine specific part
When a trolley set-up is docked, the machine specific part of SVS-Pro will verify the
feeder set-up once again. At any improper set-up for the order to be produced, it is
impossible to start the production. Error messages will be provided on the Graphical
User Interface as well as on the wireless barcode scanner. The ITF feeder where an
improper set-up is detected will also be indicated with a blinking LED on the
ITF feeder. The operator can select the error on the wireless barcode scanner to
correct the fault.
Features
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