Spec of AX-3 AX-5 June 2005 LR - 第29页

4 Technical specifications 4.1 Configurable placement output Features 27 of 34 The AX is configurable in output using two different placement robots. The specifi- cations on placement output are based on four different c…

Features of PPS-Pro

Generation and optimization of placement programs for any configuration of AX

and AQ-2

Fully integrated line balancer

Support of most formats, build either in column and text converters or by

optional dedicated CAD converters. PPS-Pro accepts FTIP, GenCAD, column

oriented files and optional 3D CAD formats (Mentor, PCAD etc.)

Supports the import of BOM files

Provide accurate production times (within 5% of reality)

Includes complete component database, supporting most used packages

including definition for nozzles, feeders, vision files and other machine specific

data (Tested and verified by Assembléon) as well as pre-configured Assembléon

machines for a fast start

Supports family optimization

Generation of set-up reports and other operator instructions

Optional support for 3rd party machines

A powerful Graphical User Interface (GUI) visualizes each process step of the

production preparation. Providing help to detect missing information before

information is brought to the placement systems

Full graphical edition of board data which allows the user to enter missing

product data and manufacturing related features such as fiducials, board and

panel outlines, image offsets and mechanical parts. Support for multiple level

badmarks and circuit arrangements

Ability to manage the factory configuration management using the familiar

Explorer view to manage factory, machines, line configurations and tooling

inventory

Can be used to calculate "what-if" analysis with user configured line models.

Export to SVS-Pro provides offline feeder set-up ready for the next production

batch

Besides the features above, eM-Assembly Expert offers some more:

Iterative line balancer for fully automatic balancing by repetively

considering cycle time

Network or PC-locked licensing mechanism

PPS-Pro System requirements

The PPS-Pro software is NOT delivered with a computer. Assembléon advises the

following configuration:

Hardware

Minimum Pentium IV or better, > 2.4 GHz

512 Mb internal memory, 3.5" disk + CD-ROM drive

Free hard disk space 1Gb

Monitor and video card that support at least 800x600x256

Software

Windows XP

Features

26 of 34

4 Technical

specifications

4.1 Configurable

placement

output

Features

27 of 34

The AX is configurable in output using two different placement robots. The specifi-

cations on placement output are based on four different configurations for the

AX Platform using either only standard placement robots, only compact placement

robots or a combination of both.

The output is based on the test procedure of IPC9850 whereby is specified the

type of board used, its size & thickness, the amount of components to be placed

and each placement location.

The IPC9850 specifies also that the accuracy data is linked with the speed per-

formance data. The IPC9850 is developed to provide a transparent comparison

methodology for speed and accuracy specifications between different Vendors.

Conf AX Base CPR SPR IPC9850 output

A Base-3 0 6 33K

B Base-3 12 0 61K

C Base-5 0 10 50K

D Base-5 20 0 94.3K

SPR = Standard placement robot, CPR = Compact placement robot

For the AX Platform the following output figures can be achieved with an ideal

application.

AX Base CPR Optimal output

Base-3 12 90K

Base-5 20 135K

Placement per robot

Component size 0.4 x 0.2mm (01005) to 45 x 45mm

Component height 6.3mm: (LxW: < 24 x 24mm)

4.3mm: (LxW: > 24 x 24mm

and < 45 x 45mm)

10.75mm with restrictions

Component types 01005-2518, SOIC, melfs, SOTs, SOD, PLCC,

QFP, BGA, µBGA, CSP etc.

Component alignment principle Laser alignment & CCD Vision

Component sensing Component presence

Component absence

Component offset

Component dimensions

Component shape

Max. number of components per 1500 / Robot

board

Speed X direction <0.5 m/s

Speed Y direction <1.4 m/s

Speed Rz direction <10 rev/sec

Speed Z direction <0.5 m/s

Acceleration X direction <5 m/s2

Acceleration Y direction <16 m/s2

Acceleration R

direction <300 rev/ s2

Acceleration Z direction <40 m/s2

Encoder measurement resolution X 0.5µm

Encoder measurement resolution Y 1.5µm

Encoder measurement resolution R

0.31 mrad

Encoder measurement resolution Z 5µm

Component Vision Field of view 67,8 x 50.5mm

Component Vision CCD Array 1280 x 960 pixels

resolution

Placement force 2-8N programmable in steps of 0.1N

Lower forces with restrictions

4.2 Placement

specifications

Features

28 of 34