Spec of AX-3 AX-5 June 2005 LR - 第7页
2 General Specifications 2.1 AX-3 Specifications General Specifications 5 of 34 AX-3 Main specification Max output [CpH] 90.000 12 Compact placement robots Max output [CpH] 45.000 6 Standard placement robots IPC 9850 [Cp…
1.1 Features
Introducing the AX Platform
4 of 34
The AX Platform has the following features
Parallel placement
Board loading, placement and board unloading are performed in parallel
Each robot operates smoothly at a controlled pace while overall
productivity is high
Single-sided operation delivers high productivity/footprint
Stationary board during production yields minimum placement errors
Modular platform
Allows the platform to be configured for the required output while
maintaining full feeder availability
Expandable from 45k cph up to 150k cph for output
Can be reconfigured in less than 20 minutes
Enables product changeovers in minutes for known boards.
Component capability
Covers 01005 up to 45 x 45mm with the same placement head
Provides component vision alignment or laser alignment with the same
placement head - component vision for components up to 45 x 45mm,
laser alignment for components down to 01005
Delivers placement accuracy of 50 micron (µ + 4 sigma)
Placement robots
Both compact as standard placement robot have the same output rating
Robots can easily be moved between machines
Each robot is a self-contained X-Y robot
Robots can be exchanged without recalibration within 20 minutes
Routine maintenance and repair can be performed off-line
Placement heads
Linear Z-motor has standard programmable placement force of 2 to 8N,
lower forces with restrictions
Board warpage correction is automatic
Minimal PPM is assured by component sensing from pick to place
The placement head verifies the nozzle type and quality after each nozzle
exchange and before each production run
Placement head can be exchanged without recalibration within
20 minutes
Board transport
Features automatic width and thickness adjustment of edge clamped
boards
Walking beam principle (No board loading and unloading time!)
Can be left-to-right or right-to-left
SMEMA or Japanese height
Feeding platform
Trolleys allow fast exchange of intelligent feeders
Stationary feeders allow tape replenishment during production
Adaptive pick correction assures minimal PPM
Capable of handling 13" reels standard, 15" reels optional
2 General
Specifications
2.1 AX-3
Specifications
General Specifications
5 of 34
AX-3 Main specification
Max output [CpH] 90.000 12 Compact placement robots
Max output [CpH] 45.000 6 Standard placement robots
IPC 9850 [CpH] 61.000 12 Compact placement robots
IPC 9850 [CpH] 33.000 6 Standard placement robots
Highest accuracy class 50µm µ+4 sigma (Cpk>1.33)
40µm µ+3 sigma (Cpk>1.00)
0201 interspacing 100
µ
m Smaller interspacing possible with
restrictions
Pick performance 99,87 % Automatic
*1
99,995 % Manual
*1
Placement quality < 20 PPM
Technical Uptime > 99.4% (Based on AX-3 with 10 placement
robots and excl feeder assists)
Lifetime nozzle 2-8 Mio placements (depending on type)
Component range SMD components 0.4 x 0.2mm (01005) to 45 x 45mm
Feeding positions 156 Twin tape feeders
[# x 8mm] 156 Twinbulk feeders
78 Single tape feeders
Feeding types (Twin-) tape, (twin-) bulk
Placement force 2N to 8N, lower forces Programmable in stepsizes of 0.1N
with restrictions
Board range min (L x W) 50 x 50mm L = Board transport direction
50 x 25mm optional
Board range max (L x W)475 x 390mm L = Board transport direction
475 x 457mm optional
Board transport directionStandard left to right
Optional right to left
Power supply 200-480V 3-phase
47-63Hz, 5 kVA
Air supply 6-8 bar, 150Nl/min (Tape feeding only)
6-8 bar, 185Nl/min (Tape & Bulk feeding)
Dimensions 2760x2285x1290mm Total 6.3 m2
(incl. trolleys) (LxWxH)
Weight (excl trolleys) <2500kg
Noise <72 dB(A)
Applicable standards: 98/37/EC CE Machine directive
89/336/EEC CE EMC directive
73/23/EEC CE Low voltage directive
CSA/UL
SEMI S2 Safety standard
SEMI S8 Ergonomics standard
SEMI E10 RAM
SEMI E58 ARAM
SEMI E95 Human Interfaces standard
IPC 9850 Accuracy & speed testing standard
*1
: Based on feeders smaller than 24mm, excluding 01005 components.
2.2 AX-5
Specifications
Features
6 of 34
AX-5 Main specification
Max output [CpH] 150.000 20 Compact placement robots
Max output [CpH] 75.000 10 Standard placement robots
IPC 9850 [CpH] 94.300 20 Compact placement robots
IPC 9850 [CpH] 50.000 10 Standard placement robots
Highest Accuracy class 50µm µ+4 sigma (Cpk>1.33)
40µm µ+3 sigma (Cpk>1.00)
0201 interspacing 100µm Smaller interspacing possible with
restrictions
Pick performance 99,87 % Automatic
*1
99,995 % Manual
*1
Placement quality < 20 PPM
Technical Uptime > 99.4% (Based on AX-5 with 10 placement
robots and excl feeder assists)
Lifetime nozzle 2-4 Mio placements (depending on type)
Component range SMD components 0.4 x 0.2mm (01005) to 45 x 45mm
Feeding positions 260 Use twin tape feeders
[# x 8mm] 260 Twinbulk feeders
130 Single tape feeders
Feeding types (Twin-) tape, (twin-) bulk
Placement force 2N to 8N, lower forces Programmable in stepsizes of 0.1N
with restrictions
Board range min (L x W) 50 x 50mm L = Board transport direction
50 x 25mm optional
Board range max (L x W)515 x 390mm L = Board transport direction
515 x 457mm optional
Board transport directionStandard left to right
Optional right to left
Power supply 200-480V 3-phase
47-63Hz, 7 kVA
Air supply 6-8 bar, 230Nl/min (Tape feeding only)
6-8 bar, 290Nl/min (Tape & Bulk feeding)
Dimensions 3720x2285x1290mm Total 8.5 m2
(incl. trolleys) (LxWxH)
Weight (excl trolleys) <3200kg
Noise 72 dB(A) @ 1m distance
Applicable standards : 98/37/EC CE Machine directive
89/336/EEC CE EMC directive
73/23/EEC CE Low voltage directive
CSA/UL
SEMI S2 Safety standard
SEMI S8 Ergonomics standard
SEMI E10 RAM
SEMI E58 ARAM
SEMI E95 Human Interfaces standard
IPC 9850 Accuracy & speed testing standard
*1
: Based on feeders smaller than 24mm, excluding 01005 components.