Spectrum Operating Manual - 第10页
S2-9X XX Se ries Dispe nsin g Sys tem IO M M an ual Table of Contents viii © 2023 Nordson C orporation 8.18 Replacing Fus es .................................................................................. ............…
S2-9XXX Series Dispensing System IOM Manual Table of Contents
© 2023 Nordson Corporation vii
8 Parts Replacement ........................................................................................................................... 8-1
8.1 Overview ............................................................................................................................... 8-1
8.2 Safety First ............................................................................................................................ 8-1
8.3 Parts Ordering Information .................................................................................................... 8-2
8.3.1 Placing Your Order ................................................................................................... 8-2
8.3.2 Shipping Instructions ................................................................................................ 8-2
8.4 Warranty ................................................................................................................................ 8-2
8.5 Credit and Exchanges ........................................................................................................... 8-2
8.5.1 Return Material Authorization ................................................................................... 8-3
8.6 Record Keeping ..................................................................................................................... 8-3
8.7 Unpacking and Inspecting Replacement Parts ..................................................................... 8-3
8.8 Cleaning and Inspection ........................................................................................................ 8-3
8.9 Removing and Installing the Top Cover and Components ................................................... 8-4
8.10 Removing and Installing the Dispense Station Cover ........................................................... 8-5
8.11 Replacing the Dispense Station Components ...................................................................... 8-6
8.11.1 Replacing the Service Station .................................................................................. 8-6
8.11.2 Replacing the Scale Assembly ................................................................................. 8-7
8.12 Replacing the Camera Lens and Mechanical/Tactical Height Sensor ................................ 8-10
8.12.1 Replacing the Camera Lens ................................................................................... 8-10
8.12.2 Replacing the Mechanical/Tactile Height Sensor Probe ........................................ 8-14
8.13 Replacing Components Inside the Dispensing Area Door .................................................. 8-15
8.13.1 Replacing the LED Light ........................................................................................ 8-15
8.13.2 Replacing the Standoff ........................................................................................... 8-16
8.13.3 Replacing the Gas Spring ...................................................................................... 8-17
8.13.4 Replacing the Interlock Switch ............................................................................... 8-20
8.13.5 Replacing the Home Sensor .................................................................................. 8-21
8.14 Replacing the Conveyer Belts ............................................................................................. 8-22
8.15 Replacing Control Panel Components ................................................................................ 8-25
8.15.1 Removing and Installing the Control Panel ............................................................ 8-25
8.15.2 Replacing the Front EMO Actuator Switch ............................................................ 8-27
8.15.3 Replacing the ON Switch ....................................................................................... 8-29
8.15.4 Replacing the OFF Switch ..................................................................................... 8-31
8.16 Replacing Components Inside the Lower Front Door ......................................................... 8-33
8.16.1 Removing and Installing the Pneumatics Panel ..................................................... 8-33
8.16.2 Removing and Installing the Regulator .................................................................. 8-34
8.16.3 Replacing the Pressure Gauge .............................................................................. 8-35
8.16.4 Replacing the Impingement Flowmeters ................................................................ 8-37
8.17 Replacing Components Inside the Rear Door Panel .......................................................... 8-38
8.17.1 Replacing the Rear EMO Actuator Switch ............................................................. 8-38
8.17.2 Replacing the 3-Way Valve Assembly ................................................................... 8-40
8.17.3 Replacing the 3-Way High Flow Valve ................................................................... 8-41
8.17.4 Replacing the Main Air Regulator .......................................................................... 8-42
8.17.5 Replacing the Power Manager ............................................................................... 8-43
8.17.6 Replacing the Servo Power Supply ........................................................................ 8-44
8.17.7 Replacing the Conveyor Controller ........................................................................ 8-45
S2-9XXX Series Dispensing System IOM Manual Table of Contents
viii © 2023 Nordson Corporation
8.18 Replacing Fuses .................................................................................................................. 8-46
8.18.1 Replacement Fuses ............................................................................................... 8-46
8.18.2 Board Mounted Fuses ............................................................................................ 8-47
8.18.3 Panel Mounted Fuses ............................................................................................ 8-49
8.19 Spare Parts List ................................................................................................................... 8-50
9 Specifications ................................................................................................................................... 9-1
9.1 Overview ............................................................................................................................... 9-1
9.2 Facility Requirements ............................................................................................................ 9-2
9.3 Declaration of Conformity ...................................................................................................... 9-3
9.4 Specifications ........................................................................................................................ 9-4
9.1.1 Laser Height Sensor Specifications ......................................................................... 9-4
9.5 System Dimensions ............................................................................................................... 9-5
9.5.1 S2-9XXX ................................................................................................................... 9-5
9.5.2 S2-9XXC .................................................................................................................. 9-7
9.6 Stability Analysis ................................................................................................................... 9-9
Index ........................................................................................................................................................... I-1
© 2023 Nordson Corporation 1-1
1 Introduction
1.1 Overview
The Spectrum II S2-9XXX Series is a high-volume, in-line dispensing system that delivers high speed
and accuracy for today’s most demanding semiconductor package and Printed Circuit Board (PCB)
assembly.
This manual is intended primarily as a reference for specially trained process engineers and service
technicians. However, others unfamiliar with Asymtek products may also find this manual useful as a
general introduction to the system. This section covers the following topics:
• Training
• Supported Applications
• Supported Dispensing Fluids
• Feature Description
• S2-9XXX Series Overview
• System Illustrations
1.2 System Description
The dispensing system provides exceptional dispensing accuracy, repeatability, and is ideal for high-
volume manufacturing. The dispensing system dispenses precise small dots and consistent thin lines,
coats and underfills in hard-to-reach areas, has a small footprint that maximizes floor-space, and increases
throughput. The dispensing system performs with a wide range of fluids, processes, and substrates and
easily integrates with jets and valves from Asymtek.
The system utilizes Asymtek’s Fluidmove software, the same industry-proven software package used on
all Asymtek dispensing systems. Complete recipes written on one machine can be copied to other
Asymtek dispensing systems within the factory and around the world. Unique, automated set-up software
prompts users at the beginning of production runs, making it easy to set up and begin dispensing with less
operator interaction.
1.3 Safety First
Operation of your dispensing system involves heat, air pressure, electrical power, mechanical devices,
and the use of hazardous materials. Read this manual in its entirety before attempting any system or
component operation. It is essential for all personnel working on or around the dispensing system to fully
understand the hazards, risks, and safety precautions associated with operating the system. When properly
operated and maintained, the dispensing system is safe and reliable. See Section 2 - Safety for additional
information.
WARNING! Consult the Safety Data Sheet (SDS) for all fluids used with the dispensing
system. The SDS provides material usage instructions, disposal instructions, and
safety precautions.