Spectrum Operating Manual - 第13页
S2-9 XXX Se ri es Dispensing Sys te m IOM Man ual Introduction © 2023 Nordson Co rporat ion 1-3 1.6 S2- 9XXX Series Over view Wi th its f lexible , s calable configurat ion, the S2 - 9XXX S eries featur es technologi cal…
S2-9XXX Series Dispensing System IOM Manual Introduction
1-2 © 2023 Nordson Corporation
1.4 Training
Training is available both on-site and at regional support centers depending on the need. Contact your
local service organization. Contact information is listed at the front of this manual.
1.5 Supported Dispensing Fluids
The dispensing system is designed for dispensing the following materials. Contact Asymtek for materials
not listed.
• Flip Chip & Chip Scale Package (CSP) Underfill materials
• Dam and Fill Encapsulation materials
• LED Encapsulation materials (silicon based)
• Lid Seal materials
• Reagent dispense materials
• Silicones
WARNING! Consult the Safety Data Sheet (SDS) for all fluids used with the dispensing
system. The SDS provides material usage instructions, disposal instructions, and
safety precautions.
S2-9XXX Series Dispensing System IOM Manual Introduction
© 2023 Nordson Corporation 1-3
1.6 S2-9XXX Series Overview
With its flexible, scalable configuration, the S2-9XXX Series features technologically advanced software
and hardware control and can be customized to your needs. All S2-9XXX models have the same base
structure which simplifies operator training, maintenance, and spares when customers own different
models.
NOTE The letter "A" in the model number indicates that the platform was manufactured and
assembled in China.
Table 1-1 System Models
Model Number Overview
S2-9XX
S2-XX/A
(single / dual lane)
The S2-9XXX base model, is fully configurable for your target application. Pre-
and post-queue stations can be added for higher throughput or as buffer
stations. Substrate heating and lift tables can be added as an option. Systems
come standard with a single-lane conveyor or can be upgraded for dual-lane
operation. The S2-9XXX is pre-configured to allow for operation of the
IntelliJet jetting system with a simple piezo driver kit upgrade option. Additional
options can be added to enhance throughput and process control, such as
mass flow calibration (includes scale) and programmable fluid and valve
pressure.
S2-9XXP
S2-9XXP/A
(single / dual lane)
The Spectrum II Premier, S2-9XXP, is a premium, pre-configured dispensing
platform. The S2-9XXP comes standard with the IntelliJet jetting system,
substrate heating, mass flow calibration scale, programmable fluid and valve
pressure regulators, Fids-on-the-Fly, and the monocle vision package. The
system can be configured with 1, 2, or 3 heat stations depending on
application requirements. Dual-lane operation is an additional option to expand
substrate heating to up to 6 stations. Additional options can be added that
enhance throughput and process control.
S2-9XXC
S2-9XXC/A
(cleanroom system)
The S2-9XXC models are equipped with a stainless-steel enclosure, and the
high-flex electrical cables are enclosed in a cleanroom-certified jacket to
reduce particle generation and outgassing. An ULPA filter provides a
downward particle-free air column within the dispense area. S2-9XXC systems
are not compatible with the IntelliJet jetting system.
1.7 Supported Applications
Contact Asymtek for applications not listed.
Table 1-2 Recommended Applications
S2-9XX, S2-9XX/A
w/ NJ-8 or DJ-9500
S2-9XXP, S2-9XXP/A
w/ IntelliJet
• 2
nd
Level Underfill
• Encapsulation
Silicone
Epoxy
• Corner/Edge Bond
• Precise Coating
• Emerging PCBA
Solder Paste Sealing Lines
• Emerging ASPA
3D IC
Chip on Wafer
Chip on Strip
• Emerging EMA
Camera Modules
• Life Science
Precision Volume Dispensing
S2-9XXX Series Dispensing System IOM Manual Introduction
1-4 © 2023 Nordson Corporation
1.8 Feature Description
1.8.1 Bulk Fluid Reservoir
The bulk fluid reservoir increases productivity and improves cost of ownership with longer intervals
between fluid replacement, resulting in less downtime due to material change-out and fewer consumables.
The fluid reservoir is 600 cc (20 oz.) and includes a remote feed and fluid level sensor. The ability to use
bulk feed is application and material dependent.
1.8.2 Calibrated Process Jetting (CPJ)
Calibrated Process Jetting (CPJ), also called Mass Flow Calibration (MFC) for needle dispensing, is a
patented feature that enables the user to specify the dot weight/mass per dot. Dispense patterns are
programmed with a specified weight. At user-specified intervals, a high-precision scale takes dot weight
measurements. Fluidmove software includes a fluid manager where the user specifies how the flow rate is
to be taken to help ensure that a statistically meaningful flow rate value is obtained.
1.8.3 Cleanroom
All standard S2-9XXX Series Dispensing System configurations meet ISO Class 6 Cleanroom
specifications with the exhaust vent on.
The scalable S2-9XXC Cleanroom configuration is specifically designed for ISO Class 5 environments
and for applications that are sensitive to contamination by submicron-sized particles, such as wafer-level
packaging. The S2-9XXC Cleanroom system is equipped with a stainless-steel enclosure. Its high-flex
electrical cables are enclosed in a cleanroom-certified jacket that reduces particulation and outgassing.
The Ultra-Low Particulate Air (ULPA) filter provides a downward particle-free air column within the
dispense area. All pneumatic valves are exhausted to the bottom of the machine. House vacuum is also
required for valve purge and to hold workpieces to the tooling.
1.8.4 Computer and Software
The system is equipped with a laptop computer with a Windows operating system and Fluidmove 6.0 or
higher dispensing software.
1.8.5 Conveyor
The conveyor uses multi-move technology which allows parts to move concurrently. Simultaneous
movement significantly decreases convey time, contributing to increased throughput. In one sequence, a
part is transported from the upstream machine while the dispensing system unloads a workpiece from the
dispense station to the downstream machine.
1.8.6 Dispensing Valves
The dispensing system supports the following Asymtek jets and valves:
• DJ-9500 Series DispenseJet
• DV-02 Pinch Tube Valve
• IntelliJet
• DV-03 High-Pressure Valve with Suckback
• NexJet
• DV-05 Diaphragm Valve with Suckback
• DV-7000
• DV-07 Adjustable Liquid Valve
• DV-8000C
• DV-09 Needle Valve
• DV-01 Syringe Dispensing Valve
Refer to the appropriate dispensing valve manual for additional information.