Spectrum Operating Manual - 第7页

S2-9 XXX Seri es Dis pensing S ys tem IO M Man ual Table of Contents © 2023 Nordson C orporation v 4 Opera tion ................... ............................................. ..........................................…

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S2-9XXX Series Dispensing System IOM Manual Table of Contents
iv © 2023 Nordson Corporation
2.3 System Use ........................................................................................................................... 2-1
2.3.1 Intended Use ............................................................................................................ 2-1
2.3.2 Misuse ...................................................................................................................... 2-2
2.4 Basic Safety Precautions and Practices ............................................................................... 2-2
2.4.1 Safety of Personnel .................................................................................................. 2-2
2.4.2 Material Safety ......................................................................................................... 2-3
2.4.3 Preventing Dispensing System and Workpiece Damage ........................................ 2-4
2.5 Decommissioning .................................................................................................................. 2-4
2.6 Disposal ................................................................................................................................. 2-5
2.7 Lifting and Transport Precautions ......................................................................................... 2-5
2.7.1 Considerations ......................................................................................................... 2-5
2.7.2 Precautions .............................................................................................................. 2-5
2.8 Laser Radiation ..................................................................................................................... 2-6
2.9 Earthquake Precautions ........................................................................................................ 2-6
2.10 Safety Warning Labels .......................................................................................................... 2-7
2.11 Residual Safety Risks ......................................................................................................... 2-13
2.12 Emergency Shutdown ......................................................................................................... 2-14
2.12.1 Emergency Shutdown Situations ........................................................................... 2-15
2.12.2 Emergency Shutdown Recovery ............................................................................ 2-15
2.13 Interlock ............................................................................................................................... 2-16
2.13.1 Interlock Recovery ................................................................................................. 2-16
2.14 Service Shutdown ............................................................................................................... 2-16
2.15 Lockout/Tagout of Electrical and Pneumatic Energy .......................................................... 2-16
2.16 Light Beacon ....................................................................................................................... 2-19
3 Installation ........................................................................................................................................ 3-1
3.1 Overview ............................................................................................................................... 3-1
3.2 Safety First ............................................................................................................................ 3-1
3.3 Facility Requirements ............................................................................................................ 3-1
3.4 Tools and Materials Needed ................................................................................................. 3-1
3.5 Uncrating and Placing the Dispensing System ..................................................................... 3-2
3.6 Unpacking the Dispensing Chamber ..................................................................................... 3-4
3.7 Leveling the Dispensing System ........................................................................................... 3-6
3.8 Setting Up the Service Station .............................................................................................. 3-8
3.9 Installing the Light Beacon .................................................................................................. 3-10
3.10 Installing the Laptop Computer ........................................................................................... 3-11
3.11 Anchoring the Dispensing System ...................................................................................... 3-13
3.12 Installing the Dovetail Bracket ............................................................................................. 3-14
3.13 Connecting the Power and Air Supply ................................................................................ 3-15
3.14 Adjusting the Main Air Pressure .......................................................................................... 3-17
S2-9XXX Series Dispensing System IOM Manual Table of Contents
© 2023 Nordson Corporation v
4 Operation .......................................................................................................................................... 4-1
4.1 Overview ............................................................................................................................... 4-1
4.2 Safety First ............................................................................................................................ 4-1
4.3 Powering on the Dispensing System .................................................................................... 4-1
4.4 Starting Fluidmove for Windows ........................................................................................... 4-2
4.5 Camera States ...................................................................................................................... 4-3
4.6 Daily Routine Procedures ..................................................................................................... 4-4
4.7 Running Production ............................................................................................................... 4-5
4.8 Shutdown .............................................................................................................................. 4-6
4.8.1 Post-Production Shutdown ....................................................................................... 4-6
4.8.2 System Shutdown .................................................................................................... 4-6
5 Calibration and Adjustment ............................................................................................................ 5-1
5.1 Overview ............................................................................................................................... 5-1
5.2 Safety First ............................................................................................................................ 5-1
5.3 Record Keeping ..................................................................................................................... 5-1
5.4 Focusing the Camera ............................................................................................................ 5-2
5.5 Calibrating the Camera ......................................................................................................... 5-5
5.6 Calibrating the Scale ............................................................................................................. 5-7
5.7 Adjusting the Z-Head Counterbalance Force ...................................................................... 5-10
5.8 Adjusting the Board Sensors ............................................................................................... 5-12
5.8.1 Standard Operation and Tuning ............................................................................. 5-12
5.8.2 Inverting the Display ............................................................................................... 5-13
5.9 Calibrating the E/P Controllers ............................................................................................ 5-14
5.10 Adjusting the Air Pressure ................................................................................................... 5-16
5.10.1 Air Regulators and Gauges .................................................................................... 5-16
5.10.2 Adjusting the Tooling Air Pressure ......................................................................... 5-17
5.10.3 Adjusting the Cooling/Coaxial, Valve, and Fluid Air Pressure ............................... 5-18
5.10.4 Adjusting the Vacuum Control ................................................................................ 5-19
5.10.5 Setting the Low-Pressure Detection Threshold ..................................................... 5-19
5.11 Adjusting the Service Station Height ................................................................................... 5-20
5.12 Adjusting the Height Sensor Probe (Option) ....................................................................... 5-21
5.13 Initializing the Digital Gauges .............................................................................................. 5-23
5.14 Calibrating the Heaters ....................................................................................................... 5-24
5.14.1 Verifying Heater Calibration ................................................................................... 5-24
5.14.2 Heater Calibration .................................................................................................. 5-27
5.15 Controlled Process Heat ..................................................................................................... 5-28
5.15.1 CpH Configuration .................................................................................................. 5-28
5.15.2 CpH Cool Down ...................................................................................................... 5-31
5.16 Adjusting Manual Airflow for Impingement Heaters ............................................................ 5-32
5.17 Adjusting the Lift Table Speed ............................................................................................ 5-34
S2-9XXX Series Dispensing System IOM Manual Table of Contents
vi © 2023 Nordson Corporation
6 Maintenance ...................................................................................................................................... 6-1
6.1 Overview ............................................................................................................................... 6-1
6.2 Safety First ............................................................................................................................ 6-1
6.3 Record Keeping ..................................................................................................................... 6-1
6.4 Routine Maintenance Procedures ......................................................................................... 6-2
6.5 Replacing Consumables ....................................................................................................... 6-3
6.5.1 Replacing Purge and Scale Station Cups ................................................................ 6-4
6.5.2 Replacing the Purge Boot ........................................................................................ 6-6
6.6 Draining the Water Trap ........................................................................................................ 6-7
6.7 Verifying Interlock Functionality ............................................................................................ 6-8
6.8 Computer Battery Reset ........................................................................................................ 6-9
6.9 Removing and Installing the Axis Covers............................................................................ 6-11
6.9.1 X-Axis Cable Cover ................................................................................................ 6-11
6.9.2 Y-Axis Cable Cover ................................................................................................ 6-12
6.9.3 Rear Cable Cover................................................................................................... 6-13
6.10 Lubricating the Cables and Linear Guides .......................................................................... 6-14
6.10.1 Loading the Grease Gun ........................................................................................ 6-14
6.10.1 Lubricating the Cables ........................................................................................... 6-14
6.10.2 Lubricating the X/Y Linear Guides ......................................................................... 6-16
6.11 Tensioning the Cables ........................................................................................................ 6-18
6.11.1 Tensioning the X/Y Cables ..................................................................................... 6-18
6.11.2 Tensioning the Z Cable .......................................................................................... 6-19
6.12 Adjusting the Linear Encoders ............................................................................................ 6-20
6.12.1 Adjusting the X-Axis Linear Encoder...................................................................... 6-20
6.12.2 Adjusting the Y-Axis Linear Encoder Gap .............................................................. 6-22
6.12.3 Adjusting the Z-Axis Linear Encoder Gap .............................................................. 6-24
6.13 Tensioning the Conveyor Belts ........................................................................................... 6-26
7 Troubleshooting ............................................................................................................................... 7-1
7.1 Overview ............................................................................................................................... 7-1
7.2 Safety First ............................................................................................................................ 7-1
7.3 Record Keeping ..................................................................................................................... 7-1
7.4 Basic System Troubleshooting .............................................................................................. 7-2
7.4.1 System Power .......................................................................................................... 7-2
7.4.2 Conveyor .................................................................................................................. 7-3
7.4.3 Dispense Head Controller Connections and Functions ........................................... 7-4
7.4.4 Fluidmove Startup .................................................................................................... 7-5
7.4.5 Laser Height Sensor ................................................................................................ 7-5
7.4.6 Mechanical/Tactile Height Sensor ............................................................................ 7-6
7.4.7 Needle Heater .......................................................................................................... 7-6
7.4.8 Pneumatic ................................................................................................................ 7-7
7.4.9 Scale ........................................................................................................................ 7-8
7.4.10 System Accuracy .................................................................................................... 7-10
7.4.11 Substrate Heaters .................................................................................................. 7-10
7.4.12 Tactile Sensor ........................................................................................................ 7-11