Spectrum Operating Manual - 第8页

S2-9X XX Se ries Dispe nsin g Sys tem IO M M an ual Table of Contents vi © 2023 Nordson Cor poration 6 Mai ntenanc e ..... ............................................. .............................................. ....…

S2-9XXX Series Dispensing System IOM Manual Table of Contents

4 Operation .......................................................................................................................................... 4-1

4.1 Overview ............................................................................................................................... 4-1

4.2 Safety First ............................................................................................................................ 4-1

4.3 Powering on the Dispensing System .................................................................................... 4-1

4.4 Starting Fluidmove for Windows ........................................................................................... 4-2

4.5 Camera States ...................................................................................................................... 4-3

4.6 Daily Routine Procedures ..................................................................................................... 4-4

4.7 Running Production ............................................................................................................... 4-5

4.8 Shutdown .............................................................................................................................. 4-6

4.8.1 Post-Production Shutdown ....................................................................................... 4-6

4.8.2 System Shutdown .................................................................................................... 4-6

5 Calibration and Adjustment ............................................................................................................ 5-1

5.1 Overview ............................................................................................................................... 5-1

5.2 Safety First ............................................................................................................................ 5-1

5.3 Record Keeping ..................................................................................................................... 5-1

5.4 Focusing the Camera ............................................................................................................ 5-2

5.5 Calibrating the Camera ......................................................................................................... 5-5

5.6 Calibrating the Scale ............................................................................................................. 5-7

5.7 Adjusting the Z-Head Counterbalance Force ...................................................................... 5-10

5.8 Adjusting the Board Sensors ............................................................................................... 5-12

5.8.1 Standard Operation and Tuning ............................................................................. 5-12

5.8.2 Inverting the Display ............................................................................................... 5-13

5.9 Calibrating the E/P Controllers ............................................................................................ 5-14

5.10 Adjusting the Air Pressure ................................................................................................... 5-16

5.10.1 Air Regulators and Gauges .................................................................................... 5-16

5.10.2 Adjusting the Tooling Air Pressure ......................................................................... 5-17

5.10.3 Adjusting the Cooling/Coaxial, Valve, and Fluid Air Pressure ............................... 5-18

5.10.4 Adjusting the Vacuum Control ................................................................................ 5-19

5.10.5 Setting the Low-Pressure Detection Threshold ..................................................... 5-19

5.11 Adjusting the Service Station Height ................................................................................... 5-20

5.12 Adjusting the Height Sensor Probe (Option) ....................................................................... 5-21

5.13 Initializing the Digital Gauges .............................................................................................. 5-23

5.14 Calibrating the Heaters ....................................................................................................... 5-24

5.14.1 Verifying Heater Calibration ................................................................................... 5-24

5.14.2 Heater Calibration .................................................................................................. 5-27

5.15 Controlled Process Heat ..................................................................................................... 5-28

5.15.1 CpH Configuration .................................................................................................. 5-28

5.15.2 CpH Cool Down ...................................................................................................... 5-31

5.16 Adjusting Manual Airflow for Impingement Heaters ............................................................ 5-32

5.17 Adjusting the Lift Table Speed ............................................................................................ 5-34

S2-9XXX Series Dispensing System IOM Manual Table of Contents

6 Maintenance ...................................................................................................................................... 6-1

6.1 Overview ............................................................................................................................... 6-1

6.2 Safety First ............................................................................................................................ 6-1

6.3 Record Keeping ..................................................................................................................... 6-1

6.4 Routine Maintenance Procedures ......................................................................................... 6-2

6.5 Replacing Consumables ....................................................................................................... 6-3

6.5.1 Replacing Purge and Scale Station Cups ................................................................ 6-4

6.5.2 Replacing the Purge Boot ........................................................................................ 6-6

6.6 Draining the Water Trap ........................................................................................................ 6-7

6.7 Verifying Interlock Functionality ............................................................................................ 6-8

6.8 Computer Battery Reset ........................................................................................................ 6-9

6.9 Removing and Installing the Axis Covers............................................................................ 6-11

6.9.1 X-Axis Cable Cover ................................................................................................ 6-11

6.9.2 Y-Axis Cable Cover ................................................................................................ 6-12

6.9.3 Rear Cable Cover................................................................................................... 6-13

6.10 Lubricating the Cables and Linear Guides .......................................................................... 6-14

6.10.1 Loading the Grease Gun ........................................................................................ 6-14

6.10.1 Lubricating the Cables ........................................................................................... 6-14

6.10.2 Lubricating the X/Y Linear Guides ......................................................................... 6-16

6.11 Tensioning the Cables ........................................................................................................ 6-18

6.11.1 Tensioning the X/Y Cables ..................................................................................... 6-18

6.11.2 Tensioning the Z Cable .......................................................................................... 6-19

6.12 Adjusting the Linear Encoders ............................................................................................ 6-20

6.12.1 Adjusting the X-Axis Linear Encoder...................................................................... 6-20

6.12.2 Adjusting the Y-Axis Linear Encoder Gap .............................................................. 6-22

6.12.3 Adjusting the Z-Axis Linear Encoder Gap .............................................................. 6-24

6.13 Tensioning the Conveyor Belts ........................................................................................... 6-26

7 Troubleshooting ............................................................................................................................... 7-1

7.1 Overview ............................................................................................................................... 7-1

7.2 Safety First ............................................................................................................................ 7-1

7.3 Record Keeping ..................................................................................................................... 7-1

7.4 Basic System Troubleshooting .............................................................................................. 7-2

7.4.1 System Power .......................................................................................................... 7-2

7.4.2 Conveyor .................................................................................................................. 7-3

7.4.3 Dispense Head Controller Connections and Functions ........................................... 7-4

7.4.4 Fluidmove Startup .................................................................................................... 7-5

7.4.5 Laser Height Sensor ................................................................................................ 7-5

7.4.6 Mechanical/Tactile Height Sensor ............................................................................ 7-6

7.4.7 Needle Heater .......................................................................................................... 7-6

7.4.8 Pneumatic ................................................................................................................ 7-7

7.4.9 Scale ........................................................................................................................ 7-8

7.4.10 System Accuracy .................................................................................................... 7-10

7.4.11 Substrate Heaters .................................................................................................. 7-10

7.4.12 Tactile Sensor ........................................................................................................ 7-11

S2-9XXX Series Dispensing System IOM Manual Table of Contents

8 Parts Replacement ........................................................................................................................... 8-1

8.1 Overview ............................................................................................................................... 8-1

8.2 Safety First ............................................................................................................................ 8-1

8.3 Parts Ordering Information .................................................................................................... 8-2

8.3.1 Placing Your Order ................................................................................................... 8-2

8.3.2 Shipping Instructions ................................................................................................ 8-2

8.4 Warranty ................................................................................................................................ 8-2

8.5 Credit and Exchanges ........................................................................................................... 8-2

8.5.1 Return Material Authorization ................................................................................... 8-3

8.6 Record Keeping ..................................................................................................................... 8-3

8.7 Unpacking and Inspecting Replacement Parts ..................................................................... 8-3

8.8 Cleaning and Inspection ........................................................................................................ 8-3

8.9 Removing and Installing the Top Cover and Components ................................................... 8-4

8.10 Removing and Installing the Dispense Station Cover ........................................................... 8-5

8.11 Replacing the Dispense Station Components ...................................................................... 8-6

8.11.1 Replacing the Service Station .................................................................................. 8-6

8.11.2 Replacing the Scale Assembly ................................................................................. 8-7

8.12 Replacing the Camera Lens and Mechanical/Tactical Height Sensor ................................ 8-10

8.12.1 Replacing the Camera Lens ................................................................................... 8-10

8.12.2 Replacing the Mechanical/Tactile Height Sensor Probe ........................................ 8-14

8.13 Replacing Components Inside the Dispensing Area Door .................................................. 8-15

8.13.1 Replacing the LED Light ........................................................................................ 8-15

8.13.2 Replacing the Standoff ........................................................................................... 8-16

8.13.3 Replacing the Gas Spring ...................................................................................... 8-17

8.13.4 Replacing the Interlock Switch ............................................................................... 8-20

8.13.5 Replacing the Home Sensor .................................................................................. 8-21

8.14 Replacing the Conveyer Belts ............................................................................................. 8-22

8.15 Replacing Control Panel Components ................................................................................ 8-25

8.15.1 Removing and Installing the Control Panel ............................................................ 8-25

8.15.2 Replacing the Front EMO Actuator Switch ............................................................ 8-27

8.15.3 Replacing the ON Switch ....................................................................................... 8-29

8.15.4 Replacing the OFF Switch ..................................................................................... 8-31

8.16 Replacing Components Inside the Lower Front Door ......................................................... 8-33

8.16.1 Removing and Installing the Pneumatics Panel ..................................................... 8-33

8.16.2 Removing and Installing the Regulator .................................................................. 8-34

8.16.3 Replacing the Pressure Gauge .............................................................................. 8-35

8.16.4 Replacing the Impingement Flowmeters ................................................................ 8-37

8.17 Replacing Components Inside the Rear Door Panel .......................................................... 8-38

8.17.1 Replacing the Rear EMO Actuator Switch ............................................................. 8-38

8.17.2 Replacing the 3-Way Valve Assembly ................................................................... 8-40

8.17.3 Replacing the 3-Way High Flow Valve ................................................................... 8-41

8.17.4 Replacing the Main Air Regulator .......................................................................... 8-42

8.17.5 Replacing the Power Manager ............................................................................... 8-43

8.17.6 Replacing the Servo Power Supply ........................................................................ 8-44

8.17.7 Replacing the Conveyor Controller ........................................................................ 8-45