IPC-SM-782A 表面安装设计和焊盘设计标准(带BGA).pdf - 第79页
1.0 SCOPE Microminiature leadless devices are available to the circuit designer in rectangular form for discrete components such as inductors. This subsection provides the component and land pattern dimensions for induct…
6.0 TOLERANCE AND SOLDER JOINT ANALYSIS
Figure 4 provides an analysis of tolerance assumptions and
resultant solder joints based on the land pattern dimensions
shown in Figure 3. Tolerances for the component dimensions,
the land pattern dimensions (fabrication tolerances on the
interconnecting substrate), and the component placement
equipment accuracy are all taken into consideration.
Figure 4 provides the solder joint minimums for toe, heel, and
side fillets, as discussed in Section 3.3. The tolerances are
addressed in a statistical mode, and assume even distribution
of the tolerances for component, fabrication, and placement
accuracy.
Individual tolerances for fabrication (‘‘F’’) and component
placement equipment accuracy (‘‘P’’) are assumed to be as
given in the table. These numbers may be modified based on
user equipment capability or fabrication criteria. Component
tolerance ranges (C
L
,C
S
, and C
W
) are derived by subtracting
minimum from maximum dimensions given in Figure 2. The
user may also modify these numbers, based on experience
with their suppliers. Modification of tolerances may result in
alternate land patterns (patterns with dimensions other than
the IPC registered land pattern dimensions).
The dimensions for minimum solder fillets at the toe, heel, or
side (J
T
,J
H
,J
S
) have been determined based on industry
empirical knowledge and reliability testing. Solder joint
strength is greatly determined by solder volume. An observ-
able solder fillet is necessary for evidence of proper wetting.
Thus, the values in the table usually provide for a positive sol-
der fillet. Nevertheless, the user may increase or decrease the
minimum value based on process capability.
RLP No.
Tolerance
Assumptions (mm)
Solder Joint
Toe (mm) Heel (mm) Side (mm)
FPC
L
J
Tmin
J
Tmax
C
s
J
Hmin
J
Hmax
C
W
J
Smin
J
Smax
130A 0.10 0.10 0.20 0.53 0.65 0.60 –0.06 0.12 0.20 0.03 0.15
131A 0.10 0.10 0.30 0.52 0.69 1.00 –0.08 0.16 0.50 0.01 0.27
132A 0.10 0.10 0.30 0.51 0.68 0.65 –0.08 0.18 0.30 0.01 0.18
133A 0.10 0.10 0.40 0.49 0.70 0.95 –0.16 0.26 0.40 0.01 0.23
134A 0.10 0.10 0.40 0.49 0.70 1.40 0.14 0.56 0.40 –0.01 0.20
135A 0.10 0.10 0.40 0.49 0.70 1.40 0.14 0.56 0.40 –0.01 0.20
136A 0.10 0.10 0.60 0.49 0.80 1.10 0.15 0.73 0.40 –0.01 0.20
137A 0.10 0.10 0.60 0.49 0.80 1.10 0.15 0.73 0.80 –0.01 0.40
Figure 4 Tolerance and solder joint analysis
Wmin
Lmin
▼
▼
Zmax
▼
▼
1
/2 T
T
J
T
min
Zmax = Lmin + 2J
T
min + T
T
Where:
J
T
min = Minimum toe fillet
T
T
= Combined tolerances
at toe fillet
Smax
J
H
min
Gmin = Smax - 2J
H
min - T
H
Where:
J
H
min = Minimum heel fillet
T
H
= Combined tolerances
at heel fillet
1
/2 T
H
Xmax
Xmax = Wmin + 2J
S
min + T
S
Where:
J
S
min = Minimum side fillet
T
S
= Combined tolerances
at side fillet
▼
▼
Toe Fillet
1
/2 T
S
▼
▼
▼
Heel Fillet Side Fillet
▼
▼
▼
▼
▼
J
T
max
J
H
max
J
S
max
J
S
min
▼
▼
▼
▼
▼
▼
▼
▼
▼
▼
▼
▼
▼
▼
▼
▼
▼
▼
Gmin
▼
▼
IPC-782-8-2-4
IPC-SM-782
Subject
Chip Capacitors
Date
5/96
Section
8.2
Revision
A
Page4of4
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1.0 SCOPE
Microminiature leadless devices are available to the circuit
designer in rectangular form for discrete components such as
inductors.
This subsection provides the component and land pattern
dimensions for inductors, along with an analysis of tolerance
and solder joint assumptions used to arrive at the land pattern
dimensions. Basic construction of the inductor is also cov-
ered.
2.0 APPLICABLE DOCUMENTS
See Section 8.0 for documents applicable to the subsections.
3.0 COMPONENT DESCRIPTIONS
A variety of values exist for inductors. The following sections
describe the most common types.
3.1 Basic Construction
At the time of publication, there
was no industry standard document for leadless inductors.
The dimensions were taken from manufacturer’s catalogs, but
only when at least two component vendors manufacture the
same package. However, the same inductor value may not be
available in the same package from the two manufacturers.
See Figure 1.
3.1.1 Termination Materials
End terminations should be
solder coated with a tin/lead alloy. The solder should contain
between 58 to 68% tin. Solder may be applied to the termi-
nation by hot dipping or by plating from solution. Plated sol-
der
terminations should be subjected to a post-plating reflow
operation to fuse the solder. The tin/lead finish should be at
least 0.0075 mm [0.0003 in] thick.
The termination shall be symmetrical, and shall not have nod-
ules lumps, protrusions, etc., that compromise the symmetry
or dimensional tolerances of the part. The end termination
shall cover the ends of the components, and shall extend out
to the top and bottom of the component.
Most common termination materials include palladium-silver
alloy, silver, and gold. Solder finish applied over precious
metal electrodes shall have a diffusion-barrier layer between
the electrode metallization and the solder finish. The barrier
layer should be nickel or an equivalent diffusion barrier, and
should be at least 0.00125 mm [0.00005 in] thick.
3.1.2 Marking
Parts are available with or without marked
inductance values.
3.1.3 Carrier Package Format
Bulk rods, 8 mm tape/4
mm pitch is preferred for best handling. Tape and reel speci-
fications provide additional requirements.
3.1.4 Resistance to Soldering
Parts should be capable of
withstanding five cycles through a standard reflow system
operating at 215°C. Each cycle shall consist of 60 seconds
exposure at 215°C. Parts must also be capable of withstand-
ing a minimum of 10 seconds immersion in molten solder at
260°C.
IPC-782-8-3-1
Figure 1 Inductor construction
Ferrite
Chip
▼
Precision wire—wound Molded
External electrode
▼
IPC-SM-782
Surface Mount Design
and Land Pattern Standard
Date
8/93
Section
8.3
Revision Subject
Inductors
Page1of4
电子技术应用 ｗｗｗ．ＣｈｉｎａＡＥＴ．ｃｏｍ
4.0 COMPONENT DIMENSIONS
Figure 2 provides the component dimensions for inductors.
Component
Identifier (mm)
L (mm) S (mm) W1 (mm) W2 (mm) T (mm)
H1
(mm)
H2
(mm)
min max min max min max min max min max max max
2012 Chip 1.70 2.30 1.10 1.76 0.60 1.20 — — 0.10 0.30 1.20 —
3216 Chip 2.90 3.50 1.90 2.63 1.30 1.90 — — 0.20 0.50 1.90 —
4516 Chip 4.20 4.80 2.60 3.53 0.60 1.20 — — 0.30 0.80 1.90 —
2825 Prec. w/w 2.20 2.80 0.90 1.62 1.95 2.11 2.10 2.54 0.37 0.65 2.29 0.07
3225 Prec. w/w 2.90 3.50 0.90 1.83 1.40 1.80 — — 0.50 1.00 2.00 0.50
4532 Prec. w/w 4.20 4.80 2.20 3.13 3.00 3.40 — — 0.50 1.00 2.80 0.50
5038 Prec. w/w 4.35 4.95 2.81 3.51 2.46 2.62 3.41 3.81 0.51 0.77 3.80 0.76
3225/3230 Molded 3.00 3.40 1.60 2.18 1.80 2.00 2.30 2.70 0.40 0.70 2.40 0.51
4035 Molded 3.81 4.32 0.81 1.60 1.20 1.50 2.92 3.18 1.20 1.50 2.67 1.27
4532 Molded 4.20 4.80 2.30 3.15 2.00 2.20 3.00 3.40 0.65 0.95 3.40 0.50
5650 Molded 5.30 5.50 3.30 4.32 3.80 4.20 4.70 5.30 0.50 1.00 5.80 1.00
8530 Molded 8.25 8.76 5.25 6.04 1.20 1.50 2.92 3.18 1.20 1.50 2.67 1.27
Figure 2 Inductor component dimensions
Chip Precision wire - wound Molded
W
▼
▼
L
L
▼
▼
▼
▼
S
H1
▼
▼
▼
▼
T
H1
▼
▼
▼
▼
S
▼
▼
H2
▼
▼
T
▼
▼
S
L
▼
▼
▼
▼
T
▼
▼
W2
▼
▼
▼
W1
▼
▼
H2
▼
IPC-782-8-3-2
IPC-SM-782
Subject
Inductors
Date
8/93
Section
8.3
Revision
Page2of4
电子技术应用 ｗｗｗ．ＣｈｉｎａＡＥＴ．ｃｏｍ