00195941-03-UM SiplaceCA-EN - 第334页
5 Tasks on the Mach ine User Manual SIPLACE CA 5.1 Profile Edition 08/2011 EN 334 5.1.1.2 T ools and Equipment Needed by the Operator All operators are to be equipped with the tools listed in the following. It is recomme…
User Manual SIPLACE CA 5 Tasks on the Machine
Edition 08/2011 EN 5.1 Profile
333
5 Tasks on the Machine
This chapter contains a number of subjects that are intended to help you during your daily work
on a SIPLACE line.
For example, you are provided with preventative measures that you can take to minimize the down
time on the machine to obtain the highest possible level of efficiency for the SIPLACE line during
production.
In addition, the tasks of the operator and of the line engineer are described in an operator and line
engineer profile, respectively, in this chapter.
5.1 Profile
5.1.1 Operator
5.1.1.1 Tasks of the Operator
The operators should generally have attended the SIPLACE operation training course or have
been instructed by trained personnel.
The operating personnel are to be assigned the following tasks:
– Checking the assignment of components to the feeder modules
To do this, a setup check is to be carried out several times a day, preferably at the start
of a shift, to make sure that the correct components are set up.
– Supplying the feeder modules with sufficient components
– Prompt refill of components, prompt splicing on of new tapes and change of the wafer mag-
azine
– Emptying the cover foil container (after every splicing operation, for example)
– Checking the components for correct pickup positions (see fig. 5.9 - 1
)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the setup quality
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the ESD regulations
– Observing the fault displays and messages at the station and passing the information on to
the line engineer if necessary
– Carrying out the preventive maintenance work specified in the Preventive Maintenance Man-
ual
5 Tasks on the Machine User Manual SIPLACE CA
5.1 Profile Edition 08/2011 EN
334
5.1.1.2 Tools and Equipment Needed by the Operator
All operators are to be equipped with the tools listed in the following. It is recommended to store
the tools in an appropriate container to avoid being injured when removing the tools from the con-
tainer (i.e. by a pair of tweezers).
Every operator of the machine requires:
– Operator kit [00349303-xx]
–SMD tweezers
– A brush with short bristles to clean the component feeder tables
– A set of small regular and Phillips-head screwdrivers
– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)
– Tape splicing tool [02102987-xx]
– Splicing materials:
– Splicing plates (4,000) [00318671-xx]
– SMD tape connector 4.3 mm (4,000) [00356343-xx]
– SMD tape connector 16 mm (1,000) [00356344-xx]
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Vacuum cleaner with appropriate nozzle
5.1.2 Line engineer
The line engineers should normally have attended the SIPLACE basic training course and are to
be assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out preventive maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
User Manual SIPLACE CA 5 Tasks on the Machine
Edition 08/2011 EN 5.1 Profile
335
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Splicing Materials
– Soldering paste
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the feeder module settings:
– Increment
– Pickup position
– Checking the management data
– Checking the management data from MaDaMaS or OIS
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups
5.1.3 Service engineer
The service personnel should normally have attended the SIPLACE basic, refresher and service
engineer courses. 5
The service engineer's duties include: 5
– Major preventive maintenance jobs
– Mounting replacement parts
– Editing machine data
– Calibrating the machine
5.1.4 Programmer
The programming personnel should normally have attended the SIPLACE programming course.
The programmer's jobs are as follows: 5
– Preparing CAD files
– Creating and calibrating vision data (teaching)
– Writing placement programs
– Implementing a new job
– Data maintenance
– Data backup