SER09989020_YV100II Service_J - 第3页
iii SER09989020 目次 4. フィーダープレート .................................................... ............................................................... . 3-100 4.1 フィーダープレートの平行調整 ............................................…
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1.2.4 基板外形基準...............................................................................................................................3-21
1.2.5 待機位置...........................................................................................................................................3-22
1.2.6 廃棄位置...........................................................................................................................................3-23
1.2.7 基板面/固定トレイ..............................................................................................................3-25
1.2.8 同時吸着範囲...............................................................................................................................3-27
1.2.9 QFP装着浮代...............................................................................................................................3-27
1.2.10 チェンジタイマー/ ソクド ............................................................................................3-27
1.2.11 リトライ回数の上限 .............................................................................................................3-28
1.2.12 廃棄ステーション ...................................................................................................................3-28
1.3 吸装着レベル..................................................................................................................................................3-31
1.3.1 吸着レベル.....................................................................................................................................3-32
1.3.2 装着レベル.....................................................................................................................................3-34
1.4 R軸絶対精度補正 .......................................................................................................................................3-36
1.5 ノズル偏心補正............................................................................................................................................3-40
1.6 ヘッドオフセット......................................................................................................................................3-40
2. コンベア部 ...............................................................................................................................................3-41
2.1 コンベアユニット......................................................................................................................................3-41
2.1.1 ロケートピン...............................................................................................................................3-43
2.1.2 メインストッパー...................................................................................................................3-46
2.1.3 プッシュアップ.........................................................................................................................3-49
2.1.4 プッシュイン...............................................................................................................................3-52
2.2 コンベア搬送部............................................................................................................................................3-54
2.2.1 コンベアベルトの張力 .......................................................................................................3-54
2.2.2 コンベア速度...............................................................................................................................3-55
2.2.3 基板センサー...............................................................................................................................3-57
3. 画像認識装置 .........................................................................................................................................3-61
3.1 移動カメラ........................................................................................................................................................3-62
3.1.1 移動カメラ照明.........................................................................................................................3-62
3.1.2 移動カメラスケール .............................................................................................................3-66
3.2 マルチ認識カメラ......................................................................................................................................3-71
3.2.1 視野の調整.....................................................................................................................................3-71
3.2.2 ピント & 絞り.............................................................................................................................3-74
3.2.3 照明光量...........................................................................................................................................3-77
3.2.4 カメラスケール.........................................................................................................................3-81
3.2.5 両方向認識オフセット .......................................................................................................3-87
3.3 シングル認識カメラ ................................................................................................................................3-90
3.3.1 シングル認識カメラ照明 .................................................................................................3-90
3.3.2 シングル認識カメラスケール......................................................................................3-95
3.4 光学系....................................................................................................................................................................3-99
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4. フィーダープレート ....................................................................................................................3-100
4.1 フィーダープレートの平行調整 .............................................................................................. 3-100
4.2 フィーダープレートのティーチング................................................................................... 3-103
4.3 部品吸着テスト........................................................................................................................................ 3-107
5. 空圧装置..................................................................................................................................................3-109
5.1 圧力レギュレーター ............................................................................................................................ 3-109
5.2 圧力低下検出レベル ............................................................................................................................ 3-110
6. 作動軸部..................................................................................................................................................3-111
6.1 マシンリファレンス ............................................................................................................................ 3-113
6.1.1 W軸マシンリファレンスの調整 ........................................................................... 3-114
6.1.2 Z軸マシンリファレンスの調整............................................................................. 3-115
6.1.3 X軸マシンリファレンスの調整 ............................................................................ 3-116
6.1.4 Y軸マシンリファレンスの調整 ............................................................................ 3-117
6.1.5 R軸マシンリファレンスの調整 ............................................................................. 3-118
6.2 2次リミット ............................................................................................................................................... 3-119
6.2.1 X軸2 次リミットの設定 .............................................................................................. 3-119
6.2.2 Y軸2次リミットの設定 .............................................................................................. 3-122
6.3 ソフトリミット........................................................................................................................................ 3-123
6.3.1 W軸ソフトリミットの設定 ....................................................................................... 3-123
6.3.2 Z軸ソフトリミットの設定......................................................................................... 3-126
6.3.3 X軸ソフトリミットの設定 ........................................................................................ 3-128
6.3.4 Y軸ソフトリミットの設定 ........................................................................................ 3-129
6.3.5 R軸ソフトリミットの設定......................................................................................... 3-131
6.4 初期位置.......................................................................................................................................................... 3-132
6.4.1 W軸初期位置の設定......................................................................................................... 3-132
6.4.2 R軸初期位置の設定........................................................................................................... 3-134
7. 実装調整..................................................................................................................................................3-136
7.1 自動搭載フィードバック ................................................................................................................ 3-137
7.1.1 基板と部品の準備............................................................................................................... 3-137
7.1.2 搭載の準備................................................................................................................................. 3-137
7.1.3 搭載実行：AMF100＊..................................................................................................... 3-138
7.1.4 自動搭載フィードバックの実行............................................................................ 3-139
7.1.5 搭載実行：ADJ_L_MOUNT ＊ .................................................................................. 3-141
7.2 搭載フィードバック ............................................................................................................................ 3-142
7.2.1 ADJ_L_MOUNT_MULTIの場合................................................................................. 3-142
7.2.2 ADJ_L_MOUNTの場合.................................................................................................... 3-146
8. ノズルステーション ....................................................................................................................3-150
8.1 クランププレート位置調整 .......................................................................................................... 3-151
8.2 ノズルセンサー感度調整 ................................................................................................................ 3-153
8.3 ノズルステーション座標調整 .................................................................................................... 3-156
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第 4 章 エラーと対策
1. 代表的なエラーと対策例............................................................................................................... 4-3
1.1 吸着エラー........................................................................................................................................................... 4-3
1.1.1 チップタイプ部品...................................................................................................................... 4-3
1.1.2 QFPタイプ部品............................................................................................................................4-4
1.2 搭載エラー........................................................................................................................................................... 4-5
1.2.1 チップタイプ部品...................................................................................................................... 4-5
1.2.2 QFPタイプ部品............................................................................................................................4-6
1.3 認識エラー........................................................................................................................................................... 4-7
1.3.1 チップタイプ部品...................................................................................................................... 4-7
1.3.2 QFPタイプ部品............................................................................................................................4-8
1.3.3 マーク....................................................................................................................................................4-9
1.4 コンベア..............................................................................................................................................................4-10
1.5 フィーダー........................................................................................................................................................4-11
1.6 ノズルステーション ................................................................................................................................4-11
1.7 その他....................................................................................................................................................................4-12
第 5 章 電源接続・I/O リスト・その他
1. 電源接続部 ..................................................................................................................................................5-3
1.1 電源仕様.................................................................................................................................................................5-3
1.2 電源接続.................................................................................................................................................................5-4
1.3 ブレーカー........................................................................................................................................................... 5-5
2. I/O リスト..................................................................................................................................................... 5-6
2.1 DO ................................................................................................................................................................................5-6
2.2 DI....................................................................................................................................................................................5-8
3. 機器間入出力信号 ................................................................................................................................ 5-9
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