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2 Operational safety User Manual SIPLACE HF Series 2.1 Safety instr uctions Software Version SR.505.xx 05/ 2004 US Edition 26 2.1. 3 Use as pres cribe d The pr oduct m ust o nly be used fo r its i ntended purpos es as de…
User Manual SIPLACE HF Series 2 Operational safety
Software Version SR.505.xx 05/2004 US Edition 2.1 Safety instructions
25
2 Operational safety
2.1 Safety instructions
2.1.1 Conventions for the use of hazard symbols
This User Manual contains notes that must be observed to guarantee your personal safety and to
avoid damage to equipment. These notes are highlighted by warning triangles and are indicated
as follows according to the level of risk:
DANGER or
as used in this User Manual means that death, severe injury or considerable damage to equip-
ment
will
occur if the danger instructions are not followed.
WARNING or
as used in this User Manual means that death, severe injury or considerable damage to equip-
ment
may
occur if the warning instructions are not followed.
CAUTION or
as used in this User Manual means that slight injury or damage to equipment may occur if the cau-
tion instructions are not followed.
NOTE
as used in this User Manual provides information on the product or indicates a part of the User
Manual that requires particular attention.
2.1.2 Qualified personnel
Qualified or adequately trained personnel means that these people are familiar with the setting up,
operation and preventive maintenance of automatic placement systems and add-on devices and
are suitably qualified, e.g.
– have been trained, instructed or authorized to switch on and off, isolate, earth and identify elec-
trical circuits and system components in accordance with normal safety standards.
– have been trained or instructed in the upkeep and use of appropriate safety equipment in ac-
cordance with normal safety standards.
– have received first aid training.
2 Operational safety User Manual SIPLACE HF Series
2.1 Safety instructions Software Version SR.505.xx 05/2004 US Edition
26
2.1.3 Use as prescribed
The product must only be used for its intended purposes as described in the catalogs and techni-
cal descriptions, namely the placement of SMD components, and only with the third-party equip-
ment and components recommended or permitted by SIEMENS L&A. Use for a different or
extended purpose is not prescribed.
If the product is not used as prescribed, SIEMENS accepts no liability for any damage that may
occur and does not guarantee that the components will work properly and without problems.
Use as prescribed also includes compliance with all the instructions in the user manual.
For the product to operate correctly and reliably, it must have been transported, stored, erected
and assembled correctly and must be operated and maintained with care.
2.1.4 Failure to use as prescribed
Failure to use the product as prescribed can result in both danger to life and limb and material
damage. For this reason any use that is not prescribed is not allowed. If the product is not used
as prescribed, SIEMENS accepts no liability for any damage that may occur and does not guar-
antee that the components will work properly and without problems.
Failure to use the placement machine as prescribed includes, for example
– operation of the placement machine with safety equipment deactivated or removed.
– placement of components that do not meet the permitted specification.
– use of component feeders that have not been approved.
– use of unauthorized accessories and additional modules.
– use of the placement machine by unqualified personnel.
– operation of the placement machine without the hand guard (dummy feeder) if not every loca-
tion is occupied with a feeder or if a waffle-pack tray (manual tray) is used.
– unclear allocation of electrical connecting cables to each placement machine and the installed
options (e.g. MTC, productivity lift, vacuum pump).
– if there are two or more people standing at a component trolley location at the same time during
the retrofit.
2.1.5 Important notes on operational safety
The following points MUST be observed in order to maintain operational safety:
User Manual SIPLACE HF Series 2 Operational safety
Software Version SR.505.xx 05/2004 US Edition 2.1 Safety instructions
27
2.1.5.1 General
Æ The operational safety of SMD automatic placement systems can be guaranteed only if the
system is used as prescribed and in accordance with the instructions in the User/Service Man-
uals.
Æ Always follow any safety regulations specific to your country.
Æ Make sure that the warning labels are always clearly identifiable and always easily readable.
Æ Replace any damaged warning or notice labels. Replace any labels that are missing.
Æ The machine key for releasing the covers on the machine must be kept in a safe place where
it is only accessible to qualified personnel.
NOTE
The machine owner, and only the machine owner, is responsible for the safekeeping of the
machine key and for ensuring that it is handed over to authorized persons. 2
Æ If it is necessary to work on the machine and you do not have adequately trained personnel
within your operation, always call in a SIEMENS service engineer. SIEMENS will not accept
liability for any damage or consequential damage that is the result of incorrect work.
Æ If particularly hazardous situations are identified while the machine is in use, the machine
owner must immediately notify the manufacturer in writing so that appropriate action can be
taken to reduce the potential danger.
WARNING
In spite of all the safety precautions taken by the manufacturer, failure to use the system as pre-
scribed can result in severe physical injury (e.g. from the moving gantry or lifting table) and/or con-
siderable damage to equipment. For the machine to be safe, it must be used correctly by qualified
personnel and all warnings must be observed. Some work on the machine (e.g. setting up) re-
quires training that goes beyond the scope of this Manual. 2
2.1.5.2 Safety of operators and other persons
Æ Machine operators must only carry out work for which they have been adequately trained and
with which they are totally familiar.
Æ NEVER open one of the protective covers if you are not totally familiar with the use and func-
tioning of the machine! Do not open the protective covers during operation unless you are told
to do so in this Manual or in the station software dialog.
Æ NEVER place your head or arms in the gantry and lifting table traveling range while the station
is switched on!