00197551-01_MM_CPP-CP-Twin_Kunde_en - 第18页

Maintenance tasks for CPP Tools, Consumables, Spare and Wear Parts 18 Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 3.2 3 . 2 T o o ls , C o n s u m a b le s , S p a r e a n d W e a r P a r t s Tools, C…

100%1 / 92
Maintenance tasks for CPP
Maintenance Intervals
Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 17
3
3 Maintenance tasks for CPP
Maintenance tasks for CPP
3.1
3.1 Maintenance Intervals
Maintenance Intervals
5105 - Major - CPP
9000 – Foot not e * Maintenanc e display
* see also maintenance display
Maintenance tasks
Multistar CPP
(6-monthly or after 40 mill. components)
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Preparing the Placement Head 2 X*
Replacing the Pressure Control Valve 3 X*
Maintenance Tasks on Vacuum-Conducting Parts
▪ Removing the Screwed Joint of the Silencer
▪ Check/replace the silencer
▪ Removing the Holding Circuit
▪ Cleaning the Housing of the Holding Circuit
▪ Replacing the O-Rings on the Housing of the
Holding Circuit
▪ Cleaning the Screwed Joint
▪ Installing the Silencer and the Screwed Joint
8X*
Oiling the Z Axis Support Roller 2 X*
Oiling the Z Axis Linear Guide 1 X*
Checking/Replacing the DP Vacuum Hoses 1.5 x X*
Cleaning the Light Barrier on the DP Drive 15 X*
Oiling the DP Segment Guide 4 X*
Oiling the DP Driver Bearing 6 X*
Replacing the Filter Disks 3 X*
Oiling the Star Bearing 3 X*
Cleaning the Component Sensor 1 X*
Maintenance tasks for CPP
Tools, Consumables, Spare and Wear Parts
18 Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin
3.2
3.2 Tools, Consumables, Spare and Wear Parts
Tools, Consumables, Spare and Wear Parts
The following lists contain all necessary consumable materials, wear and spare parts plus tools for per-
forming maintenance tasks.
HMK = Included in Head Maintenance Kit
* Optional part in HMK
Consumables Item no. HMK
Lint-free cloth, KM wipe 03082092- xx
Microfiber cloth for cleaning optical assemblies
Ethanol
Isopropanol – IPA can be used as an alternative.
Lubcon Thermoplex ALN 1001/00, 50 ml (blue) 03078556- xx X
ISOFLEX Topas NCA 5051 50 ml (green) 03078517- xx X
Klüber oil GEM 1 220N 30 ml (yellow) 03079640- xx X*
Klüberalfa DH 3-100, 50 ml (black) 03078928- xx X
Maintenance labels C&P20 (pack of 10) 03067486- xx X
CD marker Edding 8400 03070076- xx X
Cleaning sticks 00388764- xx X
Distilled water
Compressed air
Protective latex gloves 00372972- xx
Disposable syringes 03095875- xx
Black stickers 00388802Sxx X*
Anti-static plastic cleaner and care product (http://www.burnus.de)
Isopropanol – IPA can be used as an alternative.
Cable ties B = 2.5 mm L = 102 mm Panduit 00308458- xx X*
Wear parts Item no. HMK
Nozzles 20xx, 28xx According to configura-
tion
Ceramic nozzles 20xx, 28xx According to configura-
tion
Filter disk assembly /CPP 03049943- xx
Hose DP/CPP 03015920Sxx
DIN 913 - M 4 x 4-A2 (grub screw) 00323430- xx X
Set of seals for holding circuit (gasket kit holding circuit) 03095007- xx
Tools Item no. HMK
ESD wriststrap TYP.OK/WRS 00320279- xx
Universal placement head mounting rack 03056231- xx
Multipipette (replaces: [03078989-xx]) 00386154- xx X
Combitips 0.2 ml blue 03070440- xx X
Combitips 0.1 ml black 03078990- xx X
Combitips 0.1 ml yellow 03077923- xx X*
Combitips 0.1 ml green 03077924- xx X
Lubrication application tool for star bearing CPP 03078632- xx X*
Maintenance tasks for CPP
Tools, Consumables, Spare and Wear Parts
Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 19
Clamping ring mount front plate CPP 03077754- xx X*
Antistatic tweezers, type Bernstein 5-192 00377393- xx X
Antistatic tweezers, type Bernstein 5-195 00377394- xx
Tweezers for filter disk, anti-magnetic 03092319- xx
Tweezers, blunt 145 mm size 3 mm 00376493- xx X
Tweezers 150 mm pointed, angled 00096487- xx
TorqueVario-S screwdriver (1.0-5.0 Nm) 03078400- xx X
Bit holder for TorqueVario screwdriver 03078706- xx X*
Bit extension 150 TX20 03073256- xx
Bit extension 150 Allen key 2.5 03043440- xx
Allen key set 0.7 - 2 mm 00320265- xx X
Torx Allen screwdriver TX8 03080081- xx
Calibration tool version 3 03010565- xx
Calibration tool version SST23 03034148- xx
Nozzle assembly type 2057 03070280- xx
Set of Allen keys 00376492- xx
Set of fork wrenches 00096290- xx
Component sensor protective cap 03080984- xx
Torque wrench snap off, 0.2 – 2 Nm 03090000- xx
Jaw plug tool 1-17 for torque wrench 03090001- xx
Torque screwdriver 20-120 Ncm 00386253- xx X
Torque interchangeable blades 2.5 mm, hexagonal 03090019- xx X
Diagonal cutter electronics, size 110 00318673- xx X*
Torque interchangeable blades 3 mm hexagonal 03109522- xx X
Torque screwdriver ESD 0.1-0.6 Nm 00386132- xx X
Torque interchangeable blades 2 mm, hexagonal 00386136- xx X
Tweezers filter disk CPP 03046190- xx X*
Open-ended wrench, size 17 03109304- xx X*
Bit WS 1.5 with spherical head 03078707- xx X*
Philips inset PH1 03075861- xx
Wrench socket size 8
Additionally required documentation Item no. HMK
If required, service manual for removal and installation of placement
head in your machine.
► Note: You need more tools etc.
If required, technical information "Maintenance level for DP unit on
CPP head incorrect in the software"
DE: TI2013-06D02
EN: TI2013-06E02
If required, technical information "Defective silencer at CPP head". DE: TI2013-04D01
EN: TI2013-04E01
If required, assembly instructions "Universal placement head
mounting rack"
00196371- xx
Checklist for head maintenance kit CPx DE+EN 00197488- xx
Tools Item no. HMK