00197551-01_MM_CPP-CP-Twin_Kunde_en - 第3页

Table of contents Maintenance Manual SIPLACE Placement Heads CPP, C &P20, Twin 3 T a b le o f C o n t e n t s 1 Introduction 7 1.1 Safety Instructions 7 1.1.1 Conventions for the u se of safety instructions 7 1.1.2 S…

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Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
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81379 München
Germany
Item no.: 00197551-01
www.siplace.com Printed by ASM Assembly Systems
Table of contents
Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 3
Table of Contents
1 Introduction 7
1.1 Safety Instructions 7
1.1.1 Conventions for the use of safety instructions 7
1.1.2 Safety Instructions for Maintenance Tasks 8
1.1.3 Safety Instructions on Hazardous Materials 8
1.2 Maintenance Notes 9
1.2.1 Calculation of Maintenance Intervals 9
1.2.1.1 Adjusting the Maintenance Intervals to Actual Production Conditions 9
1.3 Other Instructions 10
1.3.1 Environmentally-Friendly Disposal of Materials and Components 10
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 10
1.3.3 ESD Guidelines 10
1.3.3.1 Definition of ESD 10
1.3.3.2 Important Measures to Protect Against Static Charging 10
1.3.3.3 Handling ESD Modules 10
1.3.3.4 Measurements and Modifications to ESD Modules 11
1.3.3.5 Dispatching ESD Modules 11
1.3.4 Validity of Document 11
1.3.5 Release History 11
1.3.6 SIPLACE on the World Wide Web (WWW) 12
1.4 Staff Qualifications and Training 12
2 Overview of the Modules 13
2.1 CPP 13
2.2 C&P Variants 14
2.2.1 C&P20, C&P20 A and C&P20 M 14
2.2.2 C&P20 P 14
2.3 Twin Variants 15
2.3.1 Twin and Twin HF 15
2.3.2 Twin VHF 15
2.4 Head Maintenance Kit (HMK) 16
3 Maintenance tasks for CPP 17
3.1 Maintenance Intervals 17
3.2 Tools, Consumables, Spare and Wear Parts 18
3.3 Preparatory Steps 20
3.4 Overview of Lubrication Points 22
3.5 Performing Maintenance Tasks 24
3.5.1 Replacing the Pressure Control Valve 24
3.5.2 Maintenance Tasks on Vacuum-Conducting Parts 24
3.5.3 Oiling the Z-Axis Support Roller (Version 05 Only) 27
3.5.4 Oiling the Z Axis Linear Guidance 27
3.5.5 Checking/Replacing the DP Vacuum Hoses 28
3.5.6 Cleaning the Light Barrier on the DP Drive 28
3.5.7 Oiling the DP Segment Guide 30
3.5.8 Oiling the DP Driver Bearing 30
3.5.9 Replacing the Filter Disks 31
3.5.10 Oiling the Star Bearing 32
3.5.11 Cleaning the Component Sensor 33
3.6 Final Work 34
4 Maintenance Tasks for C&P20/A/M/P Head 35
Table of contents
4 Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin
4.1 Differences Between C&P20, C&P20 A, C&P20 M and C&P20 P 36
4.2 Maintenance Intervals 38
4.3 Tools, Consumables, Spare and Wear Parts 39
4.4 Preparatory Steps 41
4.5 Overview of Lubrication Points 43
4.6 Performing Maintenance Tasks 44
4.6.1 Replacing the Pressure Control Valve 44
4.6.2 Cleaning the Z Axis 45
4.6.3 Oiling the DP Segment Guide 47
4.6.4 Oiling the Z Axis Linear Guidance 49
4.6.5 Oiling the DP Driver Bearing 50
4.6.6 Vacuum Operation: Maintenance Tasks on Vacuum-Conducting Parts 51
4.6.7 Compressed Air Operation: Maintenance Tasks on Vacuum-Conducting Parts 53
4.6.8 Cleaning the Raceway and the Jaw 55
4.6.9 Fitting the Cover/Silencer 56
4.6.10 Replacing the Filter Disks 56
4.6.11 Checking/Replacing the Switching Disk 58
4.6.12 Cleaning the Component Sensor 59
4.7 Final Work 60
5 Maintenance Tasks for Twin 61
5.1 Maintenance Intervals 61
5.2 Tools, Consumables, Spare and Wear Parts 62
5.3 Preparatory Steps 63
5.4 Performing Maintenance Tasks 63
5.4.1 Replacing the Pressure Control Valve 63
5.4.2 Cleaning the Sleeve and Nozzle Seat 64
5.4.3 Cleaning/Replacing the Additional Volume Filter 64
6 Maintenance Tasks for Pressure Control Valve 65
6.1 Tools, Consumables, Spare and Wear Parts 65
6.2 Overview 66
6.3 Performing Maintenance Tasks 66
6.3.1 Checking/Cleaning the Pressure Control Valve 66
7 Maintenance Tasks for Holding Circuit 75
7.1 Tools, Consumables, Spare and Wear Parts 75
7.2 Preparatory Steps 76
7.3 Performing Maintenance Tasks 76
7.3.1 CPP: Cleaning/Checking the Holding Circuit 76
7.3.2 C&P20/A/M/P: Cleaning/Checking the Holding Circuit 78
8 Maintenance Tasks for Nozzles 81
8.1 Maintenance Intervals 81
8.2 Tools, Consumables, Spare and Wear Parts 81
8.3 Nozzle Magazines - Overview 82
8.4 Preparatory Steps 83
8.5 Performing Maintenance Tasks 84
8.5.1 Cleaning/Replacing the Ceramic Nozzles 84
8.5.2 Replacing the Plastic Nozzles 88