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Maintenance tasks for CPP Performing Maintenance Tasks 3.5.7 Oiling the DP Segment Guide 30 Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 3.5.7 3 . 5 . 7 O ilin g t h e D P S e g m e n t G u id e Oiling…
Maintenance tasks for CPP
3.5.6 Cleaning the Light Barrier on the DP Drive Performing Maintenance Tasks
Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 29
Checking error messages
Cleaning the Light Barrier on the DP Drive
► Turn the segment several times. In doing so, the switching ring and the light barrier are cleaned.
► Repeat this procedure with a new cleaning stick until it is no linger dirty.
► Clean the surface around the service opening and close it with a new black sticker.
► Repeat these steps for all DP drives.
NOTICE
Checking error messages
We recommend to check the warnings and error messages issued at the station on a weekly
basis.
Cleaning should be done every six months. It is always necessary to clean the light barrier and
the switching ring when one of the following error messages is displayed in the station software.
► eWarning: 30483 – light barrier button of the segment is not working correctly (dirt on ZDS/
switching ring)
► eWarning: 30488 – Z axis knocks on board (dirt on ZDS/switching ring)
► eWarning: 30483 – light barrier button of the segment is not working correctly
► eWarning: 30507 – [DP axis, x gantry] Hardware warning occurred x times (if the warnings
above occur too often)
► eWarning: 30508 – [DP axis, gantry x] Hardware warning occurred more than 100 times (if
the warnings above occur too often)
► Mark the first segment by removing the nozzle.
► Remove the black sticker from the protective cap.
► Wet the cleaning stick [00388764-xx] (1) with isopro-
panol.
CAUTION!
Make sure you use the right cleaning sticks, otherwise
this could lead to damage.
► Insert the cleaning stick as shown into the service
opening (2) in such a way that is is located between
the light barrier and the switching ring.
Maintenance tasks for CPP
Performing Maintenance Tasks 3.5.7 Oiling the DP Segment Guide
30 Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin
3.5.7
3.5.7 Oiling the DP Segment Guide
Oiling the DP Segment Guide
3.5.8
3.5.8 Oiling the DP Driver Bearing
Oiling the DP Driver Bearing
Cleaning the segment guide rail
► For this maintenance task, use the blue combitip with
Thermoplex ALN 1001/00.
► Set the multipette to 2 µl.
► Mark the first segment by removing a nozzle.
► Pull the segment out as far as the stop.
► Use a cleaning stick to clean the segment guide rail
on both sides.
Oiling the segment guide rail
► Apply 2 µl of lubricant to the center of each guide
track (left (2) and right side (1)) and then move the
segment manually approx. five times in and out.
► Apply another 2 µl of lubricant to the center of each
guide track (left and right side) and then move the
segment again manually approx. five times in and
out.
A total of 2 x 2 µl must be applied to each guide track.
► Move the segment back in again.
► Turn the star on to the next segment.
► Repeat these steps on all segments.
► Fit the removed nozzle back into place.
► Clean the driver bearing with a cleaning stick.
Maintenance tasks for CPP
3.5.9 Replacing the Filter Disks Performing Maintenance Tasks
Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 31
3.5.9
3.5.9 Replacing the Filter Disks
Replacing the Filter Disks
► For this maintenance task, use the black combitip
with Klüberalfa DH 3-100.
► Set the multipette to 1 µl.
► Mark the first segment by removing a nozzle.
► Position the multipette on the top edge of the locking
pin and apply 1 µl of lubricant.
► Rotate the driver bearing by one rotation.
► Oil all driver bearings as described above.
► Fit the removed nozzle back into place.
CAUTION
Avoid damage!
Even minor damage to the inside of the DP drive can lead to vacuum system leakage or to
breakage of the bellows.
► Use special tweezers [03092319-xx] to remove the filter disks.
► Do not use any sharp objects to remove the filter disks.
► Do not use any other tools (pipe cleaners, compressed air) to clean the hollow shaft of the
DP drive.
► Do not pierce the filter disks with any objects. That would damage the bellows.
NOTICE!
Recommendation
We recommend replacing all filter disks during each
maintenance cycle.
To remove and install a filter disk (1), proceed as follows:
► Pull the nozzle off the DP drive.
► (2) Remove the outer rubber lip of the filter disk. The
inner plastic section of the filter disk remains in the
DP drive.
► (3) Carefully pull the inner plastic part of the filter disk
out of the DP drive.
► Fit the new filter disk straight onto the DP drive. The
filter disk must engage audibly.