ServiceInstruction_Vision XP - 第15页

Vision XP+ V AC P age 1 1 2 Maintenance 2.3 Mainten ance Schedule Operating Instructions V ersion 1.5 Cleaning / lubri ca- tion PCB and CBS spindles at the in- let and the o utlet as well as the oven station x 1 min. 1 h…

Page 10 Vision XP+ VAC

2 Maintenance

2.3 Maintenance Schedule

Operating Instructions

Version 1.5

2.3 Maintenance Schedule

Specified cycles and times may vary depending upon throughput and the

types of materials processed in the system. The specified times are based

upon empirical values for 3-shift operation.

Under certain circumstances, specified maintenance intervals must be

adapted to prevailing conditions by the operator (production volumes, num-

ber of shifts etc.)

2.3.1 Maintenance Schedule Nitro

Note!

To ensure that equipment is gas tight after maintenance or repair work, a

residual oxygen measurement should be made.

Warning!

The temperature should be measured occasionally. The temperature must

be checked and measured again after servicing. .

Sector Maintenance task

(inspection, cleaning

and replacement of

parts if necessary)

Daily

Weekly

Fortnightly

Monthly

Quarterly

Semiannually

Annually

Inspection Time

Maintenance Time

Replacement

Recommend-

ed Parts and

Materials

Process cham-

ber

Interior cleaning x 2 min 30 min Oven

cleaner

Vacuum

cleaner

Cleaning of guide

rails

x 1 min 5 min Oven

cleaner

Inspection of cur-

tains, replacement

if necessary

x 1 min 30 min Oven

cleaner

Chamber seal

cleaning

x 1 min 5 min 1 h appropriate

cleaning

agent

Vision XP+ VAC Page 11

2 Maintenance

2.3 Maintenance Schedule

Operating Instructions

Version 1.5

Cleaning / lubrica-

tion PCB and CBS

spindles at the in-

let and the outlet

as well as the

oven station

x 1 min. 1 h. Oven

cleaner,

Chain oil

Check spindle nut

for „clearance“

+/- ~ 5°

x 1 min.

Nozzle holder

(VXP+)

Clean blocked

holes

Oven cleaner

x 1 min. 5 min Oven

cleaner

Trapped heat

cooler (VXP+)

Remove dust from

cooler

x 1 min. 5 min Vacuum

cleaner

Vacuum cham-

ber

Checking Sensors x 1 min. Sensors

to lubricate trans-

port

x 1 min. 5 min. Lubricant

Spindles, chain,

lifting mechanism

x 1 min. 1 min. Vacuum

grease,

Vacuum

spray,Chai

n oil

Check seal x 1 min.

Vacuum pump Check the fill level x 1 min. 1 min Fomblin

Pump station,

maintenance acc.

to manufacturer

x 1 min. For further information see the

manufacturer´s description

Cooling tract /

Condensate trap

Cleaning of cooler

/agglomerator

x 2 min If neces-

sary

2 min Cooler /

agglomera-

tor

Cleaning of fan im-

pellers

x 1 min If neces-

sary 10

min

10 min Fan Impel-

ler

Replacement of

fine filter as the

need arises

x 2 min 5 min Fine filter

EC gas blower

(VXP, VXP+

VXP+ VAC)

Clean blower, re-

place if necessary

x 5 min. If neces-

sary

min.

Blower

Sector Maintenance task

(inspection, cleaning

and replacement of

parts if necessary)

Daily

Weekly

Fortnightly

Monthly

Quarterly

Semiannually

Annually

Inspection Time

Maintenance Time

Replacement

Recommend-

ed Parts and

Materials

Page 12 Vision XP+ VAC

2 Maintenance

2.3 Maintenance Schedule

Operating Instructions

Version 1.5

Cooling zone 1

(VXP)

Cleaning cooling

zone 1

x 1 min If neces-

sary

2 min

Inlet Inspection of inlet

filter, cleaning if

necessary

x 1 min If neces-

sary

2 min

Check Sensor and

cleaning if neces-

sary

x 1 min If neces-

sary

2 min

Inlet exhaust Inspection of con-

tainer, connecting

pieces and throttle

cleaning if neces-

sary

x 1 min If neces-

sary 5

min

Outlet Inspection of out-

let filter, cleaning if

necessary

x 1 min If neces-

sary

2 min

Outlet exhaust Inspection of con-

tainer, connecting

pieces and throttle

valve cleaning if

necessary

x 1 min If neces-

sary 5

min

Pyrolysis Replacement of

granulate, seals

x 2 h Granulate,

seals

Gas take-off

point

Cleaning of gas

take-off point

x 1 min 5 min Hex key,

Cleaning

rag

Analyzer Pre-filter ex-

change

x indi-

cated

5 min Activated

carbon filter

Activated carbon

exchange

x indi-

cated

5 min Activated

carbon

Conveyor sys-

tem

Inspection of

chain oil fill level

x 1 min 2 min Chain oil

Inspection of

chain tension

x 10

min

30 min

if neces-

sary

Chain oil

Sensors checking x 1 min 2 min

water tank Inspection of wa-

ter tank fill level if

necessary refill

x 1 min If neces-

sary 3

min

water, anti-

freeze

Sector Maintenance task

(inspection, cleaning

and replacement of

parts if necessary)

Daily

Weekly

Fortnightly

Monthly

Quarterly

Semiannually

Annually

Inspection Time

Maintenance Time

Replacement

Recommend-

ed Parts and

Materials