ServiceInstruction_Vision XP - 第3页

V ISION XP+ V AC PageI Contents Operating Instructions V ersion 1.5 Contents 1 Introdu ction .............. ............... ................. .............. .......... 3 1.1 Layout of the S ervice Instructions ..........…

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VISION XP+ VAC
Service Instructions
Version 1.5
UNIX is a trade mark of AT&T.
Windows is a trade mark of Microsoft.
The contents of the manual have been checked for consistency with the
hard- and software described. Nevertheless deviations cannot be excluded
so that we do not guarantee for absolute consistency. The information in this
manual however is verified regularly and necessary corrections are included
in the subsequent editions.
Suggestions for improvement are always welcome.
Passing-on as well as duplication of this document, commercialization and
communication of its contents are not permitted unless expressly conceded.
Non-compliance with the above results in liability for damages. All rights
reserved, in particular in case of issue of a patent or protection of patented
design.
Printed in Germany
All rights reserved. – Subject to change without prior notice.
Rehm Thermal Systems GmbH
Leinenstrasse 7
D - 89143 Blaubeuren -Seissen
Tel.: +49 7344 9606-0
Fax: +49 7344 9606-525
E-Mail: info@rehm-group.com
VISION XP+ VAC PageI
Contents
Operating Instructions
Version 1.5
Contents
1 Introduction...................................................................... 3
1.1 Layout of the Service Instructions ...................................................................... 3
1.2 Overview of Revision Levels................................................................................ 3
1.3 Safety Precautions................................................................................................ 4
1.4 Protective Clothing ............................................................................................... 6
2 Maintenance..................................................................... 7
2.1 General Notes........................................................................................................ 7
2.2 Recommendations for the use of chemical cleaning agents............................ 7
2.3 Maintenance Schedule ....................................................................................... 10
2.3.1 Maintenance Schedule Nitro ................................................................................. 10
2.4 Inlet....................................................................................................................... 14
2.4.1 Optical fibre sensor at the inlet area ..................................................................... 14
2.5 Process chamber ................................................................................................ 15
2.5.1 Cleaning the Interior.............................................................................................. 15
2.5.2 Cleaning of oven stations...................................................................................... 16
2.5.3 Cleaning the nozzle holder (VXP+) ....................................................................... 18
2.5.4 Cleaning of coated nozzle fields (option) .............................................................. 20
2.5.5 Cleaning the Guide Rails for the Sheet Metal Covers........................................... 21
2.5.6 Cleaning the Curtains............................................................................................ 22
2.5.7 Cleaning the Seal.................................................................................................. 23
2.5.8 Replacing the Seals .............................................................................................. 24
2.6 EC – Check gas blower....................................................................................... 25
2.6.1 Uninstalling the EC gas blower ............................................................................. 26
2.7 Cooling Tract ....................................................................................................... 27
2.7.1 Cleaning the Cooling zone (passive area) ............................................................ 27
2.7.2 Additional cleaning chute VXP+ ............................................................................ 28
2.7.3 Clean cooling module 1 VXP+ .............................................................................. 29
2.7.4 Clean trapped heat cooler..................................................................................... 30
2.7.5 Inspecting and Cleaning the Fan Impeller............................................................. 30
2.7.6 Replacing the Fan Impeller ................................................................................... 31
2.8 Vacuum Unit ........................................................................................................ 32
2.8.1 Detail view of the vacuum chamber ...................................................................... 32
2.8.2 Check that the vacuum chamber is sealed ........................................................... 33
2.8.3 Vacuum chamber transfer height .......................................................................... 33
2.8.4 Dual track vacuum chamber settings .................................................................... 34
2.8.5 Single track vacuum chamber settings ................................................................. 35
2.8.6 Back of plant below the vacuum chamber ............................................................ 36
2.8.7 Check the chain slack ........................................................................................... 37
2.8.8 Sensors in the vacuum chamber........................................................................... 38
2.8.9 Optical fibre sensors before and after the vacuum chamber ................................ 39
Page II VISION XP+ VAC
Contents
Operating Instructions
Version 1.5
2.8.10 Vacuum pump filter ............................................................................................... 40
2.8.11 Check the fill level of the vacuum pump and top up
(The pump is operated with PFPE liquid)............................................................. 41
2.8.12 Maintenance intervals for the vacuum pump......................................................... 42
2.8.13 Clean the vacuum pump ....................................................................................... 43
2.9 Cleaning the Exhaust Filters at the Inlet and the Outlet .................................. 44
2.10 Water Tank - Checking and Refilling the Water Fill-Level (Option) ................ 45
2.11 Condensate Trap ................................................................................................. 46
2.11.1 Cleaning of Condensate Trap VXP+ (option) ........................................................ 46
2.11.2 Clean the suction ducts and the Gauze Filter (A).................................................. 47
2.11.3 Cleaning the Catch Pans (B) ................................................................................. 48
2.11.4 Cleaning Work at the Cooler Units (C) .................................................................. 49
2.11.5 Cleaning Work at the Cooler Units (D) .................................................................. 50
2.12 Pyrolysis .............................................................................................................. 51
2.12.1 Replacing the Granulate........................................................................................ 51
2.13 Gas take-off point: N2 regulation....................................................................... 53
2.14 Residual Oxygen Meter....................................................................................... 54
2.14.1 Replacing the Pre-Filter......................................................................................... 54
2.14.2 Exchange of activated carbon ............................................................................... 55
2.15 Conveyor System ................................................................................................ 57
2.15.1 Chain Lubricator – Checking and Refilling the Tank ............................................. 57
2.15.2 Chain oiler maintenance VXP+ ............................................................................. 58
2.15.3 Cleaning the Sensors ............................................................................................ 59
2.16 Cleaning the Control Cabinets ........................................................................... 60
2.17 Overall System .................................................................................................... 61
2.17.1 Electrical Safety Inspection ................................................................................... 61
2.17.2 Complete Maintenance Check .............................................................................. 61
2.17.3 Service Department Address ................................................................................ 61
3 Setup Instructions.........................................................63
3.1 Adjustment........................................................................................................... 64
3.2 Temperature Channels ....................................................................................... 67
3.2.1 Heater Parameters ................................................................................................ 67
3.2.2 Watchdog Parameters........................................................................................... 72
3.2.3 Flux Management Parameter ................................................................................ 74
3.3 Conveyor .............................................................................................................. 75
3.3.1 Conveyor Drives .................................................................................................... 75
3.3.2 Conveyor Adjustment ............................................................................................ 77
3.3.3 Chain Lubricator .................................................................................................... 80
3.4 Alarm Configuration............................................................................................ 81
3.4.1 Possible Alarm Types............................................................................................ 82
3.5 Frequency Converter .......................................................................................... 84
3.5.1 Typ Mitsubishi FR-D 700 ....................................................................................... 85
3.5.2 Typ Mitsubishi FR-D 700 ....................................................................................... 88