JX-200维修调整要领书.pdf - 第4页
维修调整要领书 2-5 ． 贴装头提升气 缸的更换 .............................................................................................................................. .............. 2-8 2-6 ． 皮带的更换 ....................................…
维修调整要领书
目录
1 XY 装置.................................................................................................................................................................................... 1-1
1-1． 伺服电动机的更换......................................................................................................................................................1-1
1-1-1． X电动机的更换 ......................................................................................................... 1-1
1-1-2． Y电动机的更换 ......................................................................................................... 1-2
1-2． 限制传感器、原点附近传感器的更换 ..............................................................................................................1-3
1-2-1． X轴限制传感器、X 轴原点附近传感器的更换 ........................................................... 1-3
1-2-2． Y轴限制传感器、Y 轴原点附近传感器的更换 ........................................................... 1-5
1-2-3． 限位传感器的动作确认 .............................................................................................. 1-7
1-3． 接近传感器的更换......................................................................................................................................................1-9
1-3-1． X轴 ........................................................................................................................... 1-9
1-3-2． Y轴 ........................................................................................................................... 1-9
1-3-3． X、Y 接近传感器的动作确认 ..................................................................................... 1-9
1-4． 塑料导轨的更换........................................................................................................................................................ 1-11
1-4-1． X轴塑料导轨的更换 .................................................................................................1-11
1-4-2． Y轴塑料导轨的更换 ................................................................................................ 1-12
1-5． XY拖链电缆束线的更换要领说明................................................................................................................... 1-13
1-5-1． 拆下 X 电缆.............................................................................................................. 1-13
1-5-2． 电缆标识（X）的确认..............................................................................................
1-15
1-5-3． 电缆的装配 .............................................................................................................. 1-16
1-5-4． 电缆粘连部的分离.................................................................................................... 1-18
1-5-5． 拆下 Y 轴电缆 .......................................................................................................... 1-18
1-5-6． Y轴拖链电缆标识的确认 ......................................................................................... 1-18
1-5-7． 电缆支座的装配 ....................................................................................................... 1-19
1-5-8． 贴片头周围的配线.................................................................................................... 1-22
2 贴装头装置 ............................................................................................................................................................................ 2-1
2-1． 贴装头装置的更换和更换后的调整 ...................................................................................................................2-1
2-1-1． LNC 贴装头 ............................................................................................................... 2-1
2-2． 电动机的更换................................................................................................................................................................2-3
2-2-1． Z电动机（LNC 贴装头） .......................................................................................... 2-3
2-2-2． θ 电动机（LNC 贴装头）........................................................................................... 2-5
2-3． Z传感器的更换............................................................................................................................................................2-6
2-3-1． LNC 贴装头 ............................................................................................................... 2-6
2-4． 激光传感器的更换......................................................................................................................................................2-7
2-4-1． LNC60 的更换 ........................................................................................................... 2-7
维修调整要领书
2-5． 贴装头提升气缸的更换............................................................................................................................................2-8
2-6． 皮带的更换.....................................................................................................................................................................2-9
2-6-1． LNC 贴装头 ............................................................................................................... 2-9
2-7． Z滑动轴的更换......................................................................................................................................................... 2-10
2-8． 更换后重新调整项目一览.................................................................................................................................... 2-11
3 贴装头周边 ............................................................................................................................................................................ 3-1
3-1． 推顶器的更换................................................................................................................................................................3-1
3-2． HMS的更换 ...................................................................................................................................................................3-3
3-2-1． HMS 头部的更换 ....................................................................................................... 3-3
3-2-2． 放大器的更换............................................................................................................. 3-4
3-2-3． 贴标签........................................................................................................................ 3-5
3-2-4． HMS 高度调整 ........................................................................................................... 3-5
3-3． 贴装头电路板的更换.................................................................................................................................................3-6
3-3-1． 贴装头主电路板的更换 .............................................................................................. 3-6
4 OCC 装配................................................................................................................................................................................ 4-1
4-1． OCC装配件更换 .........................................................................................................................................................4-1
4-2． CCD摄像机、镜头组件的更换...............................................................
.............................................................4-2
4-3． O
CC同轴／角度照明电路板组件的更换........................................................................................................4-3
4-4． OCC镀锡照明电路板组的更换............................................................................................................................4-4
4-5． 滤光镜的更换................................................................................................................................................................4-5
4-6． 对焦调整..........................................................................................................................................................................4-7
4-7． OCC照明的光亮调整 ...............................................................................................................................................4-8
4-8． 更换后的重新调整一览............................................................................................................................................4-8
5 基板传送装置 ....................................................................................................................................................................... 5-1
5-1． 传送皮带的更换...........................................................................................................................................................5-1
5-2． 传送皮带轮的更换......................................................................................................................................................5-2
5-2-1． 传送皮带轮 A 组......................................................................................................... 5-2
5-3． 传送电动机的更换......................................................................................................................................................5-2
5-4． CONVEYOR RIGHT/CONVEYOR LEFT 传感器的更换 .............................................................................5-3
5-5． CONVEYOR NEAR/C・OUT 传感器的更换 .....................................................................................................5-4
5-6． 支撑台 上升／下降 传感器（BU 上升／下降 传感器）的更换 .......................................................5-5
5-7． 减压阀的更换................................................................................................................................................................
5-6
5-8． 轨道导轴的更换...........................................................................................................................................................5-6
5-9． PWB 导板的更换 ........................................................................................................................................................5-7
5-10． 轴架的更换 ..................................................................................................................................................................5-8
维修调整要领书
5-11． PWB压板的更换.......................................................................................................................................................5-9
5-12． 电磁阀的更换 .............................................................................................................................................................5-9
5-13． 气缸的更换 ............................................................................................................................................................... 5-10
6 CAL 块 ..................................................................................................................................................................................... 6-1
6-1． CAL基板组的更换 .....................................................................................................................................................6-1
6-2． 取出器的更换................................................................................................................................................................6-2
7 ATC ........................................................................................................................................................................................... 7-1
7-1． 气缸的更换.....................................................................................................................................................................7-1
7-2． ATC OPEN/CLOSE 传感器的更换 .....................................................................................................................7-2
7-3． 速度控制器的调整......................................................................................................................................................7-2
8 送料器...................................................................................................................................................................................... 8-1
8-1． 整体图...............................................................................................................................................................................8-1
8-2． 驱动器气缸组的更换.................................................................................................................................................8-2
8-3． 驱动器气缸的速度控制调整..................................................................................................................................8-4
9 空气机器................................................................................................................................................................................. 9-1
9-1． 数字压力开关的更换.................................................................................................................................................9-1
9-1-1． 数字压力开
关的调整 .................................................................................................. 9-1
9-2． 滤清器的更换................................................................................................................................................................9-5
9-3． 真空计的更换（选项）............................................................................................................................................9-6
9-4． 真空泵部件的更换（选项）..................................................................................................................................9-7
10 SW 类 ..................................................................................................................................................................................10-1
10-1． 按键开关的更换（EN 机型也相同） ........................................................................................................... 10-1
10-2． 紧急停止开关的更换 ........................................................................................................................................... 10-2
10-3． 护罩打开开关的更换 ........................................................................................................................................... 10-3
10-3-1． 开关主体 ................................................................................................................ 10-3
10-3-2． 操作键.................................................................................................................... 10-4
11 送料器跳起传感器的更换、调整 ...........................................................................................................................11-1
12 其它机器............................................................................................................................................................................12-1
12-1． LCD（视觉监视器）的更换 ............................................................................................................................. 12-1
12-2． LCD监视器的更换................................................................................................................................................ 12-2
12-2-1． LCD 监视器的更换................................................................................................. 12-2
12-3． 系统盘的更换 ..............................................................................................................................
............................ 12-8
12-3-1． SSD 的更换 ...........................................................................................................
12-8
12-3-2． BIOS 的设定 ........................................................................................................ 12-10