mk7_brochure_en - 第7页

Config urable Designs for Your Application Flexible Design Uniform Temp. Profile Fast Heat Transfer Easy PM Effort Low Cons. Cost Ready in Smart Factory Compatible and configurable for your specific need Lower delta T’s …

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Smart System for Smart Manufacturing
MES
Equipment
Protocol
Industry Protocol
Smart Machine
Support Industry Protocol
▪ IPC Hermes 9852, IPC CFX, SECS/GEM
Support Equipment Protocol
▪ ASM Interface, Pana ILNB, FUJI Link
Support Customer MES
▪ HELLER Interface
Smart Machine
▪ Digitalization for monitoring
▪ HELLER365 ( Traceability)
▪ Energy Management System
Building Blocks for smart factory
HELLER365 (Traceability)
HELLER365
(Virtual Profile – Board Level Monitoring)
Digitalization is changing all areas of our lives, and manufacturing is no different. Manufacturing companies
must move with this trend by adopting smart manufacturing processes in order to stay competitive. While the
ultimate goals of fast delivery, low cost and high quality have remained unchanged, the management and
analysis of data from production, process and equipment is now essential. HELLER understands this, and our
software tools fully support smart manufacturing and Industry 4.0.
HELLER ovens are smarter ever than before with integrated HW & SW. This enables operators to monitor the
process in real-time to quickly improve product quality and yield, while reducing costs. HELLER 365 provides
live oven monitoring of the thermal process on board level to ensure they are under control and within spec. All
data is saved which allows users to look back at previous production and process data.
Configurable
Designs
for Your
Application
Flexible
Design
Uniform
Temp.
Profile
Fast Heat
Transfer
Easy PM
Effort
Low Cons.
Cost
Ready in
Smart
Factory
Compatible and
configurable for your
specific need
Lower delta T’s and
easily adjusted
thermal profile
Fast response to heat
transfer for any product,
delivering the highest
soldering quality
Less downtime for
more productivity
Reduced energy and
Nitrogen consumption
at any PPM level.
Providing oven data
to superior SW for
smart data analysis
and smart control
Heated Zones +
Cooling Zones
High temp uniformity with a
flexible combination of
heating and cooling zones to
best fit your application.
Transportation
High parallelism, and Low vibration.
Single, dual and multiple lane
configurations available with
options CBS or mesh belt.
Heaters and Modules
Heater modules available in either
10” and 12” in length, and either 30”
or 34” in width, to meet the needs
of different applications.
Cooling system
Efficient cooling system with
air cooling and optional water
box for extra support.
Flux Management
…And More
Additional options include cleanroom
capability (class10k &1k), heavy mass
loading, and high-temp processing (400
o
C)
Boards stay clean and dry with
multiple flux management options
based on flux consumption,
including air, water and pyrolysis.
Customize your process
with our standard modular
options
Electronics Manufacturers demand a high level of productivity—providers are pushed to offer better results
while maintaining profitability. To grow your business, you need a flexible system that can accommodate
products and applications for SMT and Semicon. The MK7 is capable to serve a wide range of products and
applications, giving you a competitive advantage to expand into new lines of business.
MK7 Systems Meet Your
Total Requirements
1505MK7 1707MK7
1809MK7
1810MK7 1826MK7 1913MK7
1936MK7
2043MK7(3C)
2043MK7(4C)
Basic Data
Length (mm)(Air/N
2
) 2,000/2,500 3,600 4,650 4,650 4,650 5,900
5,900 6,774 7,224
Width (mm) 1,520 1,520 1,520 1,520 1,520 1,520
1,520 1,520 1,520
Height (mm) 1,440 1,440 1,440 1,440 1,440 1,440
1,440 1,440 1,440
Weight (kg) 1,510 1,550 2,060 2,060 2,060 2,520
2,420 3,765 3,765
Power and N2
Power Inputs 208/240/380/400/415/440/480 VAC
Max Current Draw
100Amp
130Amp @ 208/240V
100Amp @ 380/400/415/440/480V
Continuous Power kW
6 - 8 7 - 12 7.5 - 16 7.5 - 16 8 - 14
9 -15 9 -15 13 - 20 13 - 20
N
2
Supply Pressure (bar)
5 -7
N
2
Operating Pressure (bar)
6
Typical N
2
Consumption** 500-700SCFH
Heating and Cooling
Heating Zones 5 7 9 10 8 13
10 13 13
Heating Length (mm) (Air/N
2
) 1,340/1,300 1,920 2,580 2,830 2,710 3,570
3,600 4,390 4,490
Cooling Zones* 1 1 2 2 2 3
3 3 4
Cooling Length (mm) (Air/N
2
) 430/410 620 1,000 750 870 1,260
1,230 1,310 1,660
Max.Temp (
°
C) * 350 350 350 350 350 350
350 350 350
Accuracy of Temp. Controller(
°
C)
+/-0.1
Profile Change Time (min) 5 - 15
PCB Support
Single Lane / MeshBelt* 50 - 560 , Option 50 - 610
Dual Lane in Single Lane Mode*
50 - 400, Option 50 - 450
Dual Lane in Dual Lane Mode* 50 - 225, Option 50 - 250
Dual Lane Rails* FMMM, FMMF, FMFM
PCB Direction L to R, R to L
PCB Top/Bottom Clearance
(mm)*
Mesh belt: +58
Chain: +29/-29 & +35 /-35
Transportation Height (mm)*
Mesh belt: 930+/-60
Chain: 960+/-60, Option 900+/-60
Conveyor Speed (mm/min)* 250 - 1,880
Length of PCB Support Pins
(mm)*
4.75
Auto Lubrication System S
Power Width Adjustment S
KIC Profiling Software S
*Other Special Option is possible
** Varies with PPM, PCB size and oven configuration
S: Standard