SIPLACE 80 F4_EN - 第3页

2 SIPLACE F 5 with Waffle Pack Changer Technical Data 39 Signal In terfaces Connections Dimensions and Set-Up Condit ions Comp onent F orms 43 Nozzle Typ es 48 Standard Range of Nozzle Types for 12-Nozzle Revolver He ad …

Subject to change

without notice

Edition 5

1199-F

-600-e

Machine Description 3

Line Design 4

Placement Heads 5

12-Nozzle Revolver Head for High-Speed

Pick & Place Head for High End / High Accuracy IC Placement

Nozzle Changer

Flux Dispenser for Full Flip Chip Capability (Option)

PCB Conveyor 10

Single Conveyor

Dual Conveyor

Ceramic Substrate Centering (Option)

PCB Bar Code for Production-Controlled Manufacturing (Option)

Component Supply 14

Changeover Table

Tape Feeder

Bulk Case Feeders, Stick Magazine Feeders

Dummy Feeder

Manual Trays

Waffle Pack Changer (Option)

Component Bar Code Scanner for Set-Up and Refill Check (Option)

SIPLACE External Set-Up Station (Option)

Vision Sensor Technology 22

PCB Vision Module

PCB Position Recognition

Recognition of Faulty PCBs via Ink Spots

Position Recognition of Feeder

Component Vision Module on the 12-Nozzle Revolver Head

Algorithms to Determine the X-/Y-Position and the Rotation Angle

Fine Pitch Component Vision Module for the Pick & Place Head

Flip Chip Component Vision Module for the Pick & Place Head (Option)

Coplanarity Module for the Pick & Place Head (Option)

Machine Criteria 30

Placement Accuracy

Placement Reliability and Placement Speed

Mapping (Option)

SIPLACE Software Architecture 33

System Architecture

Line Computer / Station Computer

Creation of Placement Programs

Machine Data Management System

Data Interface SECS II / GEM (Option)

Remote Support (Option)

SMD General Purpose Placer

SIPLACE 80 F

SIPLACE F

with Waffle Pack Changer

Technical Data 39

Signal Interfaces

Connections

Dimensions and Set-Up Conditions

Component Forms 43

Nozzle Types 48

Standard Range of Nozzle Types for 12-Nozzle Revolver Head

Standard Range of Nozzle Types for Pick & Place Head

Possible Machine Configuration 52

SMD General Purpose Placer

SIPLACE 80 F

Description

The SMD General Purpose Placer

SIPLACE 80 F

has four outstand-

ing features: Flexibility, Fine Pitch

processing, Flip Chip processing

and Fast-placement. This place-

ment system combines the Fine

Pitch Pick & Place head with the

12-nozzle revolver head (Collect &

Place) to unite high precision with

high speed.

Equipped with the 12-nozzle re-

volver head the SIPLACE 80 F

placement system optimally com-

plements, the SIPLACE 80 S-20

machine. It eases the burden of

high-speed chip placement and

ensures an outstanding product

throughput time. While the PCB is

still being moved, the 12-nozzle

revolver head is already picking up

the first components. As soon as

the PCB is clamped in the con-

veyor, its exact position is deter-

mined with the PCB camera. Af-

terwards the revolver head picks

up the remaining components for

the entire rotation step and places

its 12 components. As soon as it is

finished, the Pick & Place head

begins picking up and placing the

components assigned to it.

The principle of the stationary PCB

and the motionless component ta-

ble has decisive advantages:

Component tapes of all sizes

can be spliced, preventing ma-

chine stoppage due to empty

feeders.

The feeding of components

with no vibrating enables a reli-

able pick-up of even the small-

est components (e.g., 0402

chips).

Thanks to the flexible 12-nozzle

revolver heads - whose ideal

nozzle set-up is automatically

specified - the travel can be

minimized and the sequence of

placement optimally adjusted.

Holding the PCB stationary pre-

vents components from shifting

during placement.

Speed coupled with economic ef-

ficiency and set-up reliability is the

SIPLACE 80 F

recipe for success.

The product range is rounded off

by optional additional products

such as component changeover

tables, tray changers, component

and PCB bar code scanners or

automatic nozzle changer.

Machine Description

Technical Data

Process Pick & Place / Collect & Place

Range of components 0402 to 55 x 55 mm

Benchmark placement rate

12-nozzle revolver head

Pick & Place head

10,000 cph

1,800 cph

12-nozzle-revolver head

Angle accuracy

Placement accuracy

± 0.525° / 3 σ, 0.70° / 4 σ, 1.05° / 6 σ

± 67.5 µm/ 3 σ, 90 µm/ 4 σ, 135 µm/ 6 σ

Pick & Place head

Angle accuracy

Placement accuracy

± 0.052° / 3 σ, 0.07° / 4 σ, 0.105° / 6 σ

± 37.5 µm/ 3 σ, 50 µm/ 4 σ, 75 µm/ 6 σ

PCB dimensions

50 x 50 mm to 460 x 460 mm

(optional 460 x 508 mm)

Feeder capacity 40 feeder locations

Component table

Types of Feeder modules

Changeover table, Waffle Pack Changer,

manual trays

Tapes, stick magazines, Bulk Cases

Operating system Microsoft Windows / RMOS

Connection In line or stand alone

Space required 4 m² / module