EdisonStandardOwnersManual-RevA-20170818B - 第10页

P REFACE Edison Printer User Manual (Part Number 1023838) x Rev. A Copyright © 2017 ITW EAE All rights reserved. No part of the contents of thi s manual may be reproduced, copied or transmitted in any form or by an y mea…

Edison Printer User Manual (Part Number 1023838) PREFACE

Rev. A ix

means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and

retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.

Figure 58. Position crosshairs on panel fiducial. ........................................................................... 82

Figure 59. Teach Fiducial Wizard: Test Panel. ............................................................................. 83

Figure 60. Teach Fiducial Wizard: Adjust Brightness, Exposure, and Contrast ........................... 84

Figure 61, Teach Fiducial Wizard: Find and Align Panel. ............................................................ 85

Figure 62. Teach Fiducial Wizard: Teach New Stencil. ................................................................ 86

Figure 63. Teach Fiducial Wizard: Position fiducial on stencil .................................................... 87

Figure 64. Teach Fiducial Wizard: Test Stencil (with noise and smoothness 70). ....................... 87

Figure 65. Teach Fiducial Wizard: Test Stencil (with Low detail and smoothness 100 show how

to get the higher fiducial score). .................................................................................................... 88

Figure 66. Teach Fiducial Wizard: Find and Align Stencil. .......................................................... 89

Figure 67. Teach More Fiducials. .................................................................................................. 89

Figure 68. Barcode Configuration. ................................................................................................ 90

Figure 69. Process Program: Print Offsets. ................................................................................... 91

Figure 70. Process Program: Conveyor ......................................................................................... 91

Figure 71. Process Program: Wiper Configuration. ...................................................................... 92

Figure 72. Create a New from Existing Program. ......................................................................... 93

Figure 73. Pick existing process program to create from. ............................................................. 93

Figure 74. Add instructions and comments as necessary. ............................................................. 94

Figure 75. Fiducials: Choose Existing or Teach New ................................................................... 95

Figure 76, Choose existing fiducial. .............................................................................................. 95

Figure 77. Edison Printer Front Panel Controls. ........................................................................... 97

Figure 78. Light Tower.................................................................................................................. 98

Figure 79. Light Tower Configuration Options use pull-down menus. ........................................ 99

Figure 80. Login Screen. ............................................................................................................... 99

Figure 81. Logout Screen. ........................................................................................................... 100

Figure 82. Gain access to the Initialization Process. ................................................................... 101

Figure 83. Select Process Program. ............................................................................................. 102

Figure 84. Create New User. ....................................................................................................... 103

Figure 85. New User Settings. ..................................................................................................... 103

Figure 86. New User Settings. ..................................................................................................... 103

Figure 87. Setting Privileges ....................................................................................................... 104

Figure 88. Set Group Privileges. ................................................................................................. 105

Figure 89. Create a New Group. .................................................................................................. 105

Figure 90. Elevate Privileges Dialogue Screens. ......................................................................... 106

Figure 91. New Group Screen. ................................................................................................... 107

Figure 92. Identify New Group. .................................................................................................. 107

Figure 93. New User Screen. ....................................................................................................... 108

Figure 94. Identify New User. ..................................................................................................... 108

Figure 95. Select a Process Program to Load. ............................................................................. 109

Figure 96. Setup Screen. .............................................................................................................. 110

Figure 97. Unload Stencil screen and steps. ................................................................................ 110

Figure 98. Open quick-release and remove front blades. Note that hands should be gloved. ..... 111

Figure 99. Remove tooling screen. .............................................................................................. 112

Figure 100. Load tooling screen. ................................................................................................. 113

Figure 101. Load stencil screen. .................................................................................................. 113

Figure 102. Rear blade placement. .............................................................................................. 114

Figure 103. Position and insert front blades, then close quick-release. ....................................... 114

Figure 104. Set Blade Height screen. .......................................................................................... 115

Figure 105. Select Add Material prompt to begin the Add Material wizard. ........................... 115

PREFACE Edison Printer User Manual (Part Number 1023838)

x Rev. A

means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and

retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.

Figure 106. Add Material Wizard ............................................................................................... 116

Figure 107. Manually adding material screen. ............................................................................ 116

Figure 108. Ready to print prompt. ............................................................................................. 117

Figure 109. Select the desired process mode. .............................................................................. 117

Figure 110. Set printer limits using batch control. ...................................................................... 118

Figure 111. Select Pause to edit the production program. ........................................................ 118

Figure 112. Alert Status Window. ............................................................................................... 120

Figure 113. Ignored alerts remain in Alert Status window. ......................................................... 120

Figure 114. Details of an Alert Status. ........................................................................................ 120

Figure 115. Wiper paper is empty system message. .................................................................... 121

Figure 116. Navigate to Change Paper. ....................................................................................... 121

Figure 117. Ensure Payout roll is empty. .................................................................................... 121

Figure 118. Change Paper Wizard screen. .................................................................................. 122

Figure 119. Remove take-up shaft. .............................................................................................. 122

Figure 120. Loosen and remove take-up shaft collar. ................................................................. 123

Figure 121. Remove roller shaft and place it temporarily in the exchange tray. ......................... 124

Figure 122. Place new wiper roll on flip-up shaft. ...................................................................... 124

Figure 123. Remove empty payout roll. ...................................................................................... 125

Figure 124. Reinstall Payout Roll with proper alignment. .......................................................... 125

Figure 125. Reinstall collar ......................................................................................................... 125

Figure 126. Wiper paper spools out from top of roll and away from operator. ........................... 126

Figure 127. Ensure proper engagement with Payout shaft drive teeth. ....................................... 126

Figure 128. Spool and feed wiper paper. ..................................................................................... 127

Figure 129. If wiper paper is properly routed, the notches of the back splash will be visible. ... 127

Figure 130. Wiper paper path label. ............................................................................................ 127

Figure 131. Advance paper on the takeup roll to ensure proper payout/takeup action. .............. 128

Figure 132. Solvent Reservoir. .................................................................................................... 129

Figure 133. Hold Prime Solvent Line until solvent feeds into solvent bath reservoir. ........... 130

Figure 134. Inspect Paste Dispenser Cartridge Latch. ................................................................. 134

Figure 135. Inspect Paste Dispenser Empty Sensor. ................................................................... 135

Figure 136. Inspect Hood Gas Springs Daily. ............................................................................. 136

Figure 137. Individual Light Tower elements are not replaceable. ............................................. 137

Figure 138. Verify E-Stop (EMO) Monthly. ............................................................................... 138

Figure 139. Check Cover Interlock Bypass. ................................................................................ 140

Figure 140. Hood lock adjustments. ............................................................................................ 141

Figure 141. Inspect and clean Anti-static Brushes. ..................................................................... 142

Figure 142. Inspect the drive shaft end for wear or damage. ...................................................... 143

Figure 143. Inspect the knurled shaft and the drive end. ............................................................. 144

Figure 144. Inspect Vacuum Hose. ............................................................................................. 145

Figure 145. Inspect Trackball. ..................................................................................................... 146

Figure 146. Clean the keyboard in place. .................................................................................... 147

Figure 147. Inspect Stencil Stager Clamp Plates. ........................................................................ 148

Figure 148. Inspect stencil alignment clamp plates. .................................................................... 150

Figure 149. Inspect Paste Height Monitor. .................................................................................. 151

Figure 150. Inspect stencil alignment clamp plates. .................................................................... 152

Figure 151. Inspect Air Filter Bowls. .......................................................................................... 153

Figure 152. Inspect Tooling Pins. ................................................................................................ 154

Figure 153. Inspect Tooling Bridge Kits. .................................................................................... 155

Edison Printer User Manual (Part Number 1023838) PREFACE

Rev. A xi

means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and

retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.

Figure 154. Inspect locating pins and bushings. ......................................................................... 156

Figure 155. Inspect Stencil Frame Clamp. .................................................................................. 157

Figure 156. Inspect Roller Plates. ................................................................................................ 158

Figure 157. Inspect Inlet Filters. .................................................................................................. 159

Figure 158. Inspect EdgeLoc+ System Springs. ......................................................................... 160

Figure 159. Inspect Solvent Return Trough. ............................................................................... 161

Figure 160. Inspect vacuum plenum and chamber. ..................................................................... 162

Figure 161. Inspect functionality of the Hard Stop. .................................................................... 163

Figure 162. Inspect front and rear transport belts. Note that image shows rail removed from

printer. ......................................................................................................................................... 164

Figure 163. Inspect Squeegee Z Belt and Tensioner. .................................................................. 165

Figure 164. Inspect Squeegee Z springs. ..................................................................................... 166

Figure 165. Inspect Vision X Motor Drive Belt. ......................................................................... 167

Figure 166. Inspect hood to hoop roll ground strap. ................................................................... 168

Tables

Table 1. Edison Stencil Printer Physical Dimensions. .................................................................. 16

Table 2. Signal Word Classification. ............................................................................................. 22

Table 3. International Hazard Symbols and Text. ......................................................................... 23

Table 4. Common Edison Printer Safety Labels. .......................................................................... 25

Table 5. Label Placement Sections. ............................................................................................... 27

Table 6. Inside Front Labels and Placement.................................................................................. 27

Table 7. Wiper Labels and Placement. .......................................................................................... 29

Table 8. Outside Front Labels and Placement. .............................................................................. 30

Table 9. Left and Right Panel Labels and Placement. ................................................................... 32

Table 10. Back Panel Labels and Placement. ................................................................................ 33

Table 11. Inside Door Labels and Placement. ............................................................................... 34

Table 12. Solvent System Labels and Placement. ......................................................................... 35

Table 13. Pneumatics Panel Labels and Placement. ...................................................................... 36

Table 14. Facility Requirements. ................................................................................................... 44

Table 15. Operational Specifications. ........................................................................................... 45

Table 16 Edison Printer Control Functions. .................................................................................. 97

Table 17. Preventive Maintenance Timing and Procedures. ....................................................... 132

Table 18. Two procedures for removing solvent from wiper pan. .............................................. 170