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Edison Printer User Manual (Part Number 1023838) P REFACE Rev. A xi Copyright © 2017 ITW EAE All rights reserved. No part of the contents of this manual may be reproduced, copi ed or transmi tted in any form or by any me…

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PREFACE Edison Printer User Manual (Part Number 1023838)
x Rev. A
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
Figure 106. Add Material Wizard ............................................................................................... 116
Figure 107. Manually adding material screen. ............................................................................ 116
Figure 108. Ready to print prompt. ............................................................................................. 117
Figure 109. Select the desired process mode. .............................................................................. 117
Figure 110. Set printer limits using batch control. ...................................................................... 118
Figure 111. Select Pause to edit the production program. ........................................................ 118
Figure 112. Alert Status Window. ............................................................................................... 120
Figure 113. Ignored alerts remain in Alert Status window. ......................................................... 120
Figure 114. Details of an Alert Status. ........................................................................................ 120
Figure 115. Wiper paper is empty system message. .................................................................... 121
Figure 116. Navigate to Change Paper. ....................................................................................... 121
Figure 117. Ensure Payout roll is empty. .................................................................................... 121
Figure 118. Change Paper Wizard screen. .................................................................................. 122
Figure 119. Remove take-up shaft. .............................................................................................. 122
Figure 120. Loosen and remove take-up shaft collar. ................................................................. 123
Figure 121. Remove roller shaft and place it temporarily in the exchange tray. ......................... 124
Figure 122. Place new wiper roll on flip-up shaft. ...................................................................... 124
Figure 123. Remove empty payout roll. ...................................................................................... 125
Figure 124. Reinstall Payout Roll with proper alignment. .......................................................... 125
Figure 125. Reinstall collar ......................................................................................................... 125
Figure 126. Wiper paper spools out from top of roll and away from operator. ........................... 126
Figure 127. Ensure proper engagement with Payout shaft drive teeth. ....................................... 126
Figure 128. Spool and feed wiper paper. ..................................................................................... 127
Figure 129. If wiper paper is properly routed, the notches of the back splash will be visible. ... 127
Figure 130. Wiper paper path label. ............................................................................................ 127
Figure 131. Advance paper on the takeup roll to ensure proper payout/takeup action. .............. 128
Figure 132. Solvent Reservoir. .................................................................................................... 129
Figure 133. Hold Prime Solvent Line until solvent feeds into solvent bath reservoir. ........... 130
Figure 134. Inspect Paste Dispenser Cartridge Latch. ................................................................. 134
Figure 135. Inspect Paste Dispenser Empty Sensor. ................................................................... 135
Figure 136. Inspect Hood Gas Springs Daily. ............................................................................. 136
Figure 137. Individual Light Tower elements are not replaceable. ............................................. 137
Figure 138. Verify E-Stop (EMO) Monthly. ............................................................................... 138
Figure 139. Check Cover Interlock Bypass. ................................................................................ 140
Figure 140. Hood lock adjustments. ............................................................................................ 141
Figure 141. Inspect and clean Anti-static Brushes. ..................................................................... 142
Figure 142. Inspect the drive shaft end for wear or damage. ...................................................... 143
Figure 143. Inspect the knurled shaft and the drive end. ............................................................. 144
Figure 144. Inspect Vacuum Hose. ............................................................................................. 145
Figure 145. Inspect Trackball. ..................................................................................................... 146
Figure 146. Clean the keyboard in place. .................................................................................... 147
Figure 147. Inspect Stencil Stager Clamp Plates. ........................................................................ 148
Figure 148. Inspect stencil alignment clamp plates. .................................................................... 150
Figure 149. Inspect Paste Height Monitor. .................................................................................. 151
Figure 150. Inspect stencil alignment clamp plates. .................................................................... 152
Figure 151. Inspect Air Filter Bowls. .......................................................................................... 153
Figure 152. Inspect Tooling Pins. ................................................................................................ 154
Figure 153. Inspect Tooling Bridge Kits. .................................................................................... 155
Edison Printer User Manual (Part Number 1023838) PREFACE
Rev. A xi
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
Figure 154. Inspect locating pins and bushings. ......................................................................... 156
Figure 155. Inspect Stencil Frame Clamp. .................................................................................. 157
Figure 156. Inspect Roller Plates. ................................................................................................ 158
Figure 157. Inspect Inlet Filters. .................................................................................................. 159
Figure 158. Inspect EdgeLoc+ System Springs. ......................................................................... 160
Figure 159. Inspect Solvent Return Trough. ............................................................................... 161
Figure 160. Inspect vacuum plenum and chamber. ..................................................................... 162
Figure 161. Inspect functionality of the Hard Stop. .................................................................... 163
Figure 162. Inspect front and rear transport belts. Note that image shows rail removed from
printer. ......................................................................................................................................... 164
Figure 163. Inspect Squeegee Z Belt and Tensioner. .................................................................. 165
Figure 164. Inspect Squeegee Z springs. ..................................................................................... 166
Figure 165. Inspect Vision X Motor Drive Belt. ......................................................................... 167
Figure 166. Inspect hood to hoop roll ground strap. ................................................................... 168
Tables
Table 1. Edison Stencil Printer Physical Dimensions. .................................................................. 16
Table 2. Signal Word Classification. ............................................................................................. 22
Table 3. International Hazard Symbols and Text. ......................................................................... 23
Table 4. Common Edison Printer Safety Labels. .......................................................................... 25
Table 5. Label Placement Sections. ............................................................................................... 27
Table 6. Inside Front Labels and Placement.................................................................................. 27
Table 7. Wiper Labels and Placement. .......................................................................................... 29
Table 8. Outside Front Labels and Placement. .............................................................................. 30
Table 9. Left and Right Panel Labels and Placement. ................................................................... 32
Table 10. Back Panel Labels and Placement. ................................................................................ 33
Table 11. Inside Door Labels and Placement. ............................................................................... 34
Table 12. Solvent System Labels and Placement. ......................................................................... 35
Table 13. Pneumatics Panel Labels and Placement. ...................................................................... 36
Table 14. Facility Requirements. ................................................................................................... 44
Table 15. Operational Specifications. ........................................................................................... 45
Table 16 Edison Printer Control Functions. .................................................................................. 97
Table 17. Preventive Maintenance Timing and Procedures. ....................................................... 132
Table 18. Two procedures for removing solvent from wiper pan. .............................................. 170
ABOUT THIS MANUAL Edison Printer User Manual (Part Number 1023838)
12 Rev. A
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
1. About This Manual
1.1. Important User Information
Copyright © 2017 by ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied, or
transmitted in any form or by any means including graphic, electronic, or mechanical methods or
photocopying, recording, or information storage and retrieval systems without the written
permission of the publisher, unless it is for the purchaser's personal use.
Printed and bound in the United States of America.
The information in this manual is subject to change without notice and does not represent a
commitment on the part of ITW EAE. ITW EAE does not assume any responsibility for any
errors that may appear in this manual.
In no event will ITW EAE be liable for technical or editorial omissions made herein, nor for
direct, indirect, special, incidental, or consequential damages resulting from the use or defect of
this manual.
Values displayed on screens are examples only. Though
those values may be typical, contact ITW EAE for the final
value.
Actual screens may vary from those published in this manual.
Software screens will vary between models and standard
options ordered.
The information in this document is not intended to cover all possible conditions and situations
that might occur. The end user must exercise caution and common sense when installing or
maintaining ITW EAE products. If any questions or problems arise, call ITW EAE MPM
Technical Support at 1-800-737-8110.