EdisonStandardOwnersManual-RevA-20170818B - 第6页

P REFACE Edison Printer User Manual (Part Number 1023838) vi Rev. A Copyright © 2017 ITW EAE All rights reserved. No part of the contents of thi s manual may be reproduced, copied or transmitted in any form or by an y me…

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Edison Printer User Manual (Part Number 1023838) PREFACE
Rev. A v
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
3.7.5. Light Tower Removal ........................................................................................ 63
3.7.6. Air Line Removal .............................................................................................. 63
3.7.7. Secure the Power Cable ..................................................................................... 64
3.7.8. Hood Block Installation ..................................................................................... 64
3.7.9. Pack and Secure the Monitor/ Monitor Arm ..................................................... 64
3.7.10. Crate the Printer ............................................................................................. 64
4. Process Program Creation ................................................................................................ 66
4.1. Access the Process Program Page ......................................................................... 66
4.1.1. Working with the Process Program Window .................................................... 67
4.1.1.1. Scroll ............................................................................................................. 67
4.1.1.2. Using Quick Links ......................................................................................... 67
4.1.1.3. Hover for Information ................................................................................... 67
4.1.1.4. Out of Range Parameters & Error List .......................................................... 68
4.2. Create a New Process Program ............................................................................. 68
4.2.1. Common Program Data ..................................................................................... 69
4.2.2. Worknest Program Data .................................................................................... 71
4.2.3. Tooling Program Data ....................................................................................... 71
4.2.4. Separation Program Data ................................................................................... 72
4.2.5. Dispense Program Data ..................................................................................... 74
4.2.6. Print Head Program Data ................................................................................... 74
4.2.7. Vision Program Data ......................................................................................... 77
4.2.7.1. Teach New Fiducial ....................................................................................... 77
4.2.7.2. Panel IDs ....................................................................................................... 78
4.2.7.3. Basic .............................................................................................................. 78
4.2.7.4. Teach Fiducial Wizard .................................................................................. 78
4.2.7.5. Panel .............................................................................................................. 83
4.2.7.6. Stencil ............................................................................................................ 85
4.2.8. Barcode .............................................................................................................. 90
4.2.9. Print Offsets ....................................................................................................... 91
4.2.10. Conveyor ....................................................................................................... 91
4.2.11. Wiper ............................................................................................................. 92
4.3. Create a New Process Program from an Existing Program ................................... 93
4.4. Choose Existing Fiducial ....................................................................................... 94
5. Printer Operations............................................................................................................. 96
5.1. Operation Overview .............................................................................................. 96
5.2. Printer Controls and Indicators .............................................................................. 96
5.2.1. Operation Uses Intueri Software ....................................................................... 96
5.2.2. Front Panel Controls and Indicators .................................................................. 97
5.2.3. Light Tower Indicators and Configuration ........................................................ 98
5.3. Start-up Operations ................................................................................................ 99
5.3.1. Logging In and Out ........................................................................................... 99
5.3.1.1. Login ............................................................................................................. 99
5.3.1.2. Logout ......................................................................................................... 100
5.3.2. Initializing the Printer ...................................................................................... 100
5.3.2.1. Access the Initialization Process ................................................................. 101
5.3.2.2. After Initialization: Load a Process Program .............................................. 102
5.4. System Security Operations................................................................................. 103
5.4.1. Logged Out Settings ........................................................................................ 103
5.4.2. Add Security Settings ...................................................................................... 103
PREFACE Edison Printer User Manual (Part Number 1023838)
vi Rev. A
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
5.4.2.1. Create a New User ....................................................................................... 103
5.4.2.2. Create a New Group .................................................................................... 104
5.4.2.3. Elevate Privileges ........................................................................................ 105
5.4.3. Add a New Group ............................................................................................ 107
5.4.4. Add a New User .............................................................................................. 108
5.5. Preparing for Production ..................................................................................... 109
5.5.1. Load a Process Program .................................................................................. 109
5.5.2. Changeover Wizard Example .......................................................................... 109
5.5.2.1. Setup ............................................................................................................ 109
5.5.2.2. Unload Stencil ............................................................................................. 110
5.5.2.2.1. Remove Blades ............................................................................................ 111
5.5.2.3. Remove Tooling .......................................................................................... 112
5.5.2.4. Load Tooling ............................................................................................... 113
5.5.2.5. Load Stencil ................................................................................................. 113
5.5.2.5.1. Attach Blades .............................................................................................. 113
5.5.2.5.2. Set Blade Height .......................................................................................... 115
5.5.2.5.3. Add Material ................................................................................................ 115
5.5.2.5.4. Ready to Print .............................................................................................. 117
5.6. Production ........................................................................................................... 117
5.6.1. Printing ............................................................................................................ 117
5.6.1.1. Initiate Printing ............................................................................................ 117
5.6.1.2. Set a Print Limit ........................................................................................... 117
5.6.1.3. Start Production ........................................................................................... 118
5.6.1.4. Edit Process Program While in Production Mode ....................................... 118
5.6.2. Initiating a Manual Wipe Cycle ....................................................................... 118
5.6.3. Viewing and Processing Alerts........................................................................ 120
5.7. Wiper Paper Change Procedure ........................................................................... 120
5.7.1. Navigate to the Change Paper Wizard ............................................................. 121
5.7.2. Remove Take-Up Shaft ................................................................................... 122
5.7.3. Remove Roller Shaft ....................................................................................... 123
5.7.4. Remove Empty Payout Roll ............................................................................ 125
5.7.5. Install Fresh Roll of Wiper Paper .................................................................... 125
5.7.6. Install Payout Shaft .......................................................................................... 126
5.7.7. Spool Out Wiper Paper .................................................................................... 126
5.7.8. Final Steps ....................................................................................................... 128
5.8. Replenish the Stencil Cleaner .............................................................................. 129
5.8.1. Adding Solvent ................................................................................................ 129
6. Maintenance ................................................................................................................... 131
6.1. Preventive Maintenance Guidelines and Timing ................................................. 131
6.2. Preventive Maintenance Procedures .................................................................... 134
6.2.1. Paste Dispenser Preventive Maintenance ........................................................ 134
6.2.1.1. Inspect Paste Dispenser Cartridge Latch—Maintain Monthly .................... 134
6.2.1.2. Inspect Paste Dispenser Empty Sensor–Monthly ........................................ 135
6.2.2. Inspect Hood Gas Springs—Daily .................................................................. 136
6.2.3. Light Tower Lights and Audible Alarm—Monthly ........................................ 137
6.2.4. Verify Switch Functionality ............................................................................ 138
6.2.4.1. Verify E-Stop (EMO) Operator Switch Functionality—Monthly ............... 138
6.2.4.2. Verify Motion Power Off Operator Switch Functionality—Monthly ......... 139
Edison Printer User Manual (Part Number 1023838) PREFACE
Rev. A vii
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
6.2.4.3. Verify Power On Operator Switch Functionality—Monthly ...................... 139
6.2.5. Verify Cover Interlock Active/Bypass Key Switch Operator Switch
Functionality—Monthly ................................................................................................. 140
6.2.6. Verify Hood Lock Cylinder Functionality—Monthly ..................................... 141
6.2.7. Inspect and Clean the Anti-Static Brushes–Monthly ....................................... 142
6.2.8. Inspect Wiper Paper Shafts–Monthly .............................................................. 143
6.2.9. Inspect the Knurled Shaft–Monthly ................................................................ 144
6.2.10. Inspect Vacuum Hose–Monthly .................................................................. 145
6.2.11. Inspect Trackball Condition–Monthly ......................................................... 146
6.2.12. Inspect and Clean Keyboard–Monthly ........................................................ 147
6.2.13. Inspect Stencil Stager Clamp Plates–Monthly ............................................ 148
6.2.14. Inspect Stencil Alignment Clamp Plates–Monthly...................................... 150
6.2.15. Inspect Paste Height Monitor–Monthly ...................................................... 151
6.2.16. Inspect Quik Release Squeegee Side Plates–Monthly ................................. 152
6.2.17. Inspect and Drain Incoming Air Filter Bowls–Monthly .............................. 153
6.2.18. Inspect Tooling Pins–Daily ......................................................................... 154
6.2.19. Inspect Tooling Bridge Kits–Daily .............................................................. 155
6.2.20. Inspect Locating Pins and Bushings–Daily ................................................. 156
6.2.21. Inspect Stencil Frame Clamps–Monthly ..................................................... 157
6.2.22. Inspect Roller Plates–Monthly .................................................................... 158
6.2.23. Inspect Inlet Filters –Monthly ..................................................................... 159
6.2.24. Inspect EdgeLoc+ System Springs–Monthly .............................................. 160
6.2.25. Inspect Solvent Return Trough–Monthly .................................................... 161
6.2.26. Inspect Vacuum Plenum and Chamber–Monthly ........................................ 162
6.2.27. Inspect, Clean, and Verify Functionality of the Hard Stop–Monthly .......... 163
6.2.28. Inspect Front and Rear Transport Belts–Monthly ....................................... 164
6.2.29. Inspect Squeegee Z Belt and Tensioners–Monthly ..................................... 165
6.2.30. Inspect Squeegee Z Springs–Monthly ......................................................... 166
6.2.31. Inspect Vision X Motor Drive Belt–Monthly .............................................. 167
6.2.32. Inspect Hood To Hoop Roll Ground Strap–180 Days ................................. 168
6.2.33. Clean Work Table–Daily ............................................................................. 168
6.2.34. Clean Stencil Shelves—Daily ..................................................................... 169
6.2.35. Clean Solvent Pan–As Necessary ................................................................ 170
6.2.35.1. Solvent Pan Cleaning (Machine Power Off) ............................................... 171
6.2.35.2. Solvent Pan Cleaning (Machine Power On) ................................................ 172
Figures
Figure 1. Printer Serial Tag. Removal of printer serial tag voids system warranty. ...................... 13
Figure 2. Edison Printer Front and Back Views. ........................................................................... 17
Figure 3. Example Hazard Warnings. ........................................................................................... 23
Figure 4. Inside Front Label Placement. ....................................................................................... 28
Figure 5. Wiper Label Placement. ................................................................................................. 29
Figure 6. Outside Front Label Placement. ..................................................................................... 31
Figure 7. Left and Right Side Label Placement............................................................................. 32
Figure 8. Back Panel Label Placement. ......................................................................................... 33
Figure 9. Inside Door Label Placement. ........................................................................................ 34
Figure 10. Solvent System Label Placement. ................................................................................ 35
Figure 11. Pneumatic Panel Label Placement. .............................................................................. 36