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Edison Printer User Manual (Part Number 1023838) P REFACE Rev. A vii Copyright © 2017 ITW EAE All rights reserved. No part of the contents of this manual may be reproduced, copi ed or transmi tted in any form or by any m…

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PREFACE Edison Printer User Manual (Part Number 1023838)
vi Rev. A
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
5.4.2.1. Create a New User ....................................................................................... 103
5.4.2.2. Create a New Group .................................................................................... 104
5.4.2.3. Elevate Privileges ........................................................................................ 105
5.4.3. Add a New Group ............................................................................................ 107
5.4.4. Add a New User .............................................................................................. 108
5.5. Preparing for Production ..................................................................................... 109
5.5.1. Load a Process Program .................................................................................. 109
5.5.2. Changeover Wizard Example .......................................................................... 109
5.5.2.1. Setup ............................................................................................................ 109
5.5.2.2. Unload Stencil ............................................................................................. 110
5.5.2.2.1. Remove Blades ............................................................................................ 111
5.5.2.3. Remove Tooling .......................................................................................... 112
5.5.2.4. Load Tooling ............................................................................................... 113
5.5.2.5. Load Stencil ................................................................................................. 113
5.5.2.5.1. Attach Blades .............................................................................................. 113
5.5.2.5.2. Set Blade Height .......................................................................................... 115
5.5.2.5.3. Add Material ................................................................................................ 115
5.5.2.5.4. Ready to Print .............................................................................................. 117
5.6. Production ........................................................................................................... 117
5.6.1. Printing ............................................................................................................ 117
5.6.1.1. Initiate Printing ............................................................................................ 117
5.6.1.2. Set a Print Limit ........................................................................................... 117
5.6.1.3. Start Production ........................................................................................... 118
5.6.1.4. Edit Process Program While in Production Mode ....................................... 118
5.6.2. Initiating a Manual Wipe Cycle ....................................................................... 118
5.6.3. Viewing and Processing Alerts........................................................................ 120
5.7. Wiper Paper Change Procedure ........................................................................... 120
5.7.1. Navigate to the Change Paper Wizard ............................................................. 121
5.7.2. Remove Take-Up Shaft ................................................................................... 122
5.7.3. Remove Roller Shaft ....................................................................................... 123
5.7.4. Remove Empty Payout Roll ............................................................................ 125
5.7.5. Install Fresh Roll of Wiper Paper .................................................................... 125
5.7.6. Install Payout Shaft .......................................................................................... 126
5.7.7. Spool Out Wiper Paper .................................................................................... 126
5.7.8. Final Steps ....................................................................................................... 128
5.8. Replenish the Stencil Cleaner .............................................................................. 129
5.8.1. Adding Solvent ................................................................................................ 129
6. Maintenance ................................................................................................................... 131
6.1. Preventive Maintenance Guidelines and Timing ................................................. 131
6.2. Preventive Maintenance Procedures .................................................................... 134
6.2.1. Paste Dispenser Preventive Maintenance ........................................................ 134
6.2.1.1. Inspect Paste Dispenser Cartridge Latch—Maintain Monthly .................... 134
6.2.1.2. Inspect Paste Dispenser Empty Sensor–Monthly ........................................ 135
6.2.2. Inspect Hood Gas Springs—Daily .................................................................. 136
6.2.3. Light Tower Lights and Audible Alarm—Monthly ........................................ 137
6.2.4. Verify Switch Functionality ............................................................................ 138
6.2.4.1. Verify E-Stop (EMO) Operator Switch Functionality—Monthly ............... 138
6.2.4.2. Verify Motion Power Off Operator Switch Functionality—Monthly ......... 139
Edison Printer User Manual (Part Number 1023838) PREFACE
Rev. A vii
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
6.2.4.3. Verify Power On Operator Switch Functionality—Monthly ...................... 139
6.2.5. Verify Cover Interlock Active/Bypass Key Switch Operator Switch
Functionality—Monthly ................................................................................................. 140
6.2.6. Verify Hood Lock Cylinder Functionality—Monthly ..................................... 141
6.2.7. Inspect and Clean the Anti-Static Brushes–Monthly ....................................... 142
6.2.8. Inspect Wiper Paper Shafts–Monthly .............................................................. 143
6.2.9. Inspect the Knurled Shaft–Monthly ................................................................ 144
6.2.10. Inspect Vacuum Hose–Monthly .................................................................. 145
6.2.11. Inspect Trackball Condition–Monthly ......................................................... 146
6.2.12. Inspect and Clean Keyboard–Monthly ........................................................ 147
6.2.13. Inspect Stencil Stager Clamp Plates–Monthly ............................................ 148
6.2.14. Inspect Stencil Alignment Clamp Plates–Monthly...................................... 150
6.2.15. Inspect Paste Height Monitor–Monthly ...................................................... 151
6.2.16. Inspect Quik Release Squeegee Side Plates–Monthly ................................. 152
6.2.17. Inspect and Drain Incoming Air Filter Bowls–Monthly .............................. 153
6.2.18. Inspect Tooling Pins–Daily ......................................................................... 154
6.2.19. Inspect Tooling Bridge Kits–Daily .............................................................. 155
6.2.20. Inspect Locating Pins and Bushings–Daily ................................................. 156
6.2.21. Inspect Stencil Frame Clamps–Monthly ..................................................... 157
6.2.22. Inspect Roller Plates–Monthly .................................................................... 158
6.2.23. Inspect Inlet Filters –Monthly ..................................................................... 159
6.2.24. Inspect EdgeLoc+ System Springs–Monthly .............................................. 160
6.2.25. Inspect Solvent Return Trough–Monthly .................................................... 161
6.2.26. Inspect Vacuum Plenum and Chamber–Monthly ........................................ 162
6.2.27. Inspect, Clean, and Verify Functionality of the Hard Stop–Monthly .......... 163
6.2.28. Inspect Front and Rear Transport Belts–Monthly ....................................... 164
6.2.29. Inspect Squeegee Z Belt and Tensioners–Monthly ..................................... 165
6.2.30. Inspect Squeegee Z Springs–Monthly ......................................................... 166
6.2.31. Inspect Vision X Motor Drive Belt–Monthly .............................................. 167
6.2.32. Inspect Hood To Hoop Roll Ground Strap–180 Days ................................. 168
6.2.33. Clean Work Table–Daily ............................................................................. 168
6.2.34. Clean Stencil Shelves—Daily ..................................................................... 169
6.2.35. Clean Solvent Pan–As Necessary ................................................................ 170
6.2.35.1. Solvent Pan Cleaning (Machine Power Off) ............................................... 171
6.2.35.2. Solvent Pan Cleaning (Machine Power On) ................................................ 172
Figures
Figure 1. Printer Serial Tag. Removal of printer serial tag voids system warranty. ...................... 13
Figure 2. Edison Printer Front and Back Views. ........................................................................... 17
Figure 3. Example Hazard Warnings. ........................................................................................... 23
Figure 4. Inside Front Label Placement. ....................................................................................... 28
Figure 5. Wiper Label Placement. ................................................................................................. 29
Figure 6. Outside Front Label Placement. ..................................................................................... 31
Figure 7. Left and Right Side Label Placement............................................................................. 32
Figure 8. Back Panel Label Placement. ......................................................................................... 33
Figure 9. Inside Door Label Placement. ........................................................................................ 34
Figure 10. Solvent System Label Placement. ................................................................................ 35
Figure 11. Pneumatic Panel Label Placement. .............................................................................. 36
PREFACE Edison Printer User Manual (Part Number 1023838)
viii Rev. A
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
Figure 12. Set main circuit breaker to OFF before lockout procedure. ......................................... 38
Figure 13. Example Lockout Tagout. ............................................................................................ 38
Figure 14. Lift at designated lift points. ........................................................................................ 40
Figure 15. EMO (Emergency Stop Button). .................................................................................. 41
Figure 16. Motion Control Screen. ................................................................................................ 42
Figure 17. Key position: vertical vs. horizontal. ........................................................................... 43
Figure 18. Remove crating. ........................................................................................................... 47
Figure 19. Expose and remove printer from packing materials. .................................................... 47
Figure 20. Locate and move shipping boxes from work area........................................................ 47
Figure 21. Remove crating bottom, isolators and supports. .......................................................... 48
Figure 22. Lift printer to remove skid and isolators. ..................................................................... 49
Figure 23. Install leveling pads in isolator pad holes. ................................................................... 49
Figure 24. Install leveling pads so washer is above upper hex nut and rests against printer base. 50
Figure 25. Align mounting holes and secure monitor to bracket. ................................................. 50
Figure 26. Light tower installation. ............................................................................................... 51
Figure 27. Connecting facility air. ................................................................................................. 53
Figure 28. Upstream and Downstream SMEMA connectors ........................................................ 54
Figure 29. Remove Before Operation Tags. .................................................................................. 54
Figure 30. Remove Table Lift Brackets. ....................................................................................... 55
Figure 31. Remove Vision XY Bracket. ....................................................................................... 55
Figure 32. Remove two front wiper shipping brackets. ................................................................ 56
Figure 33. Remove rear wiper shipping bracket. ........................................................................... 56
Figure 34. Remove panel support blocks--front & rear. ................................................................ 56
Figure 35. Remove two shuttle brackets. ...................................................................................... 57
Figure 36. Remove two stage brackets. ......................................................................................... 57
Figure 37. Remove Cover Interlock Key. ..................................................................................... 58
Figure 38. Main Disconnect. ......................................................................................................... 59
Figure 39. Log on using the Intueri Login screen. ........................................................................ 59
Figure 40. Access the Process Program Screen. ............................................................................ 66
Figure 41. Process Program Windows and Quick Links. .............................................................. 67
Figure 42. Out of range Parameters and Error List. X and Y both identified as out of range. ...... 68
Figure 43. Create a New Process Program. ................................................................................... 69
Figure 44. Process Program Page--Common Section. .................................................................. 70
Figure 45. Process Program Page--Worknest Section. .................................................................. 71
Figure 46. Process Program Page--Tooling Section. ..................................................................... 72
Figure 47. Separation Program Data. ............................................................................................ 73
Figure 48. Dispense Program Data. ............................................................................................... 74
Figure 49. Process Program Data Screen 1. .................................................................................. 75
Figure 50. Process Program Data Screen 2 ................................................................................... 76
Figure 51. The Edison Printer uses a camera and panel-mounted fiducials for precise alignment
between panel and stencil. ............................................................................................................. 77
Figure 52. Teaching a New Fiducial. ............................................................................................ 77
Figure 53. Vision Program Data. ................................................................................................... 78
Figure 54. The Teach Fiducial Wizard walks through the panel alignment and identification
steps. .............................................................................................................................................. 79
Figure 55. Teach Fiducial Wizard: Load Stencil. .......................................................................... 80
Figure 56. Teach Fiducial Wizard: Load Panel. ................................................................... 80
Figure 57. Teach Fiducial Wizard: Teach New Panel. ........................................................ 81