EdisonStandardOwnersManual-RevA-20170818B - 第9页

Edison Printer User Manual (Part Number 1023838) P REFACE Rev. A ix Copyright © 2017 ITW EAE All rights reserved. No part of the contents of this manual may be reproduced, copi ed or transmi tted in any form or by any me…

PREFACE Edison Printer User Manual (Part Number 1023838)

viii Rev. A

means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and

retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.

Figure 12. Set main circuit breaker to OFF before lockout procedure. ......................................... 38

Figure 13. Example Lockout Tagout. ............................................................................................ 38

Figure 14. Lift at designated lift points. ........................................................................................ 40

Figure 15. EMO (Emergency Stop Button). .................................................................................. 41

Figure 16. Motion Control Screen. ................................................................................................ 42

Figure 17. Key position: vertical vs. horizontal. ........................................................................... 43

Figure 18. Remove crating. ........................................................................................................... 47

Figure 19. Expose and remove printer from packing materials. .................................................... 47

Figure 20. Locate and move shipping boxes from work area........................................................ 47

Figure 21. Remove crating bottom, isolators and supports. .......................................................... 48

Figure 22. Lift printer to remove skid and isolators. ..................................................................... 49

Figure 23. Install leveling pads in isolator pad holes. ................................................................... 49

Figure 24. Install leveling pads so washer is above upper hex nut and rests against printer base. 50

Figure 25. Align mounting holes and secure monitor to bracket. ................................................. 50

Figure 26. Light tower installation. ............................................................................................... 51

Figure 27. Connecting facility air. ................................................................................................. 53

Figure 28. Upstream and Downstream SMEMA connectors ........................................................ 54

Figure 29. Remove Before Operation Tags. .................................................................................. 54

Figure 30. Remove Table Lift Brackets. ....................................................................................... 55

Figure 31. Remove Vision XY Bracket. ....................................................................................... 55

Figure 32. Remove two front wiper shipping brackets. ................................................................ 56

Figure 33. Remove rear wiper shipping bracket. ........................................................................... 56

Figure 34. Remove panel support blocks--front & rear. ................................................................ 56

Figure 35. Remove two shuttle brackets. ...................................................................................... 57

Figure 36. Remove two stage brackets. ......................................................................................... 57

Figure 37. Remove Cover Interlock Key. ..................................................................................... 58

Figure 38. Main Disconnect. ......................................................................................................... 59

Figure 39. Log on using the Intueri Login screen. ........................................................................ 59

Figure 40. Access the Process Program Screen. ............................................................................ 66

Figure 41. Process Program Windows and Quick Links. .............................................................. 67

Figure 42. Out of range Parameters and Error List. X and Y both identified as out of range. ...... 68

Figure 43. Create a New Process Program. ................................................................................... 69

Figure 44. Process Program Page--Common Section. .................................................................. 70

Figure 45. Process Program Page--Worknest Section. .................................................................. 71

Figure 46. Process Program Page--Tooling Section. ..................................................................... 72

Figure 47. Separation Program Data. ............................................................................................ 73

Figure 48. Dispense Program Data. ............................................................................................... 74

Figure 49. Process Program Data Screen 1. .................................................................................. 75

Figure 50. Process Program Data Screen 2 ................................................................................... 76

Figure 51. The Edison Printer uses a camera and panel-mounted fiducials for precise alignment

between panel and stencil. ............................................................................................................. 77

Figure 52. Teaching a New Fiducial. ............................................................................................ 77

Figure 53. Vision Program Data. ................................................................................................... 78

Figure 54. The Teach Fiducial Wizard walks through the panel alignment and identification

steps. .............................................................................................................................................. 79

Figure 55. Teach Fiducial Wizard: Load Stencil. .......................................................................... 80

Figure 56. Teach Fiducial Wizard: Load Panel. ................................................................... 80

Figure 57. Teach Fiducial Wizard: Teach New Panel. ........................................................ 81

Edison Printer User Manual (Part Number 1023838) PREFACE

Rev. A ix

means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and

retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.

Figure 58. Position crosshairs on panel fiducial. ........................................................................... 82

Figure 59. Teach Fiducial Wizard: Test Panel. ............................................................................. 83

Figure 60. Teach Fiducial Wizard: Adjust Brightness, Exposure, and Contrast ........................... 84

Figure 61, Teach Fiducial Wizard: Find and Align Panel. ............................................................ 85

Figure 62. Teach Fiducial Wizard: Teach New Stencil. ................................................................ 86

Figure 63. Teach Fiducial Wizard: Position fiducial on stencil .................................................... 87

Figure 64. Teach Fiducial Wizard: Test Stencil (with noise and smoothness 70). ....................... 87

Figure 65. Teach Fiducial Wizard: Test Stencil (with Low detail and smoothness 100 show how

to get the higher fiducial score). .................................................................................................... 88

Figure 66. Teach Fiducial Wizard: Find and Align Stencil. .......................................................... 89

Figure 67. Teach More Fiducials. .................................................................................................. 89

Figure 68. Barcode Configuration. ................................................................................................ 90

Figure 69. Process Program: Print Offsets. ................................................................................... 91

Figure 70. Process Program: Conveyor ......................................................................................... 91

Figure 71. Process Program: Wiper Configuration. ...................................................................... 92

Figure 72. Create a New from Existing Program. ......................................................................... 93

Figure 73. Pick existing process program to create from. ............................................................. 93

Figure 74. Add instructions and comments as necessary. ............................................................. 94

Figure 75. Fiducials: Choose Existing or Teach New ................................................................... 95

Figure 76, Choose existing fiducial. .............................................................................................. 95

Figure 77. Edison Printer Front Panel Controls. ........................................................................... 97

Figure 78. Light Tower.................................................................................................................. 98

Figure 79. Light Tower Configuration Options use pull-down menus. ........................................ 99

Figure 80. Login Screen. ............................................................................................................... 99

Figure 81. Logout Screen. ........................................................................................................... 100

Figure 82. Gain access to the Initialization Process. ................................................................... 101

Figure 83. Select Process Program. ............................................................................................. 102

Figure 84. Create New User. ....................................................................................................... 103

Figure 85. New User Settings. ..................................................................................................... 103

Figure 86. New User Settings. ..................................................................................................... 103

Figure 87. Setting Privileges ....................................................................................................... 104

Figure 88. Set Group Privileges. ................................................................................................. 105

Figure 89. Create a New Group. .................................................................................................. 105

Figure 90. Elevate Privileges Dialogue Screens. ......................................................................... 106

Figure 91. New Group Screen. ................................................................................................... 107

Figure 92. Identify New Group. .................................................................................................. 107

Figure 93. New User Screen. ....................................................................................................... 108

Figure 94. Identify New User. ..................................................................................................... 108

Figure 95. Select a Process Program to Load. ............................................................................. 109

Figure 96. Setup Screen. .............................................................................................................. 110

Figure 97. Unload Stencil screen and steps. ................................................................................ 110

Figure 98. Open quick-release and remove front blades. Note that hands should be gloved. ..... 111

Figure 99. Remove tooling screen. .............................................................................................. 112

Figure 100. Load tooling screen. ................................................................................................. 113

Figure 101. Load stencil screen. .................................................................................................. 113

Figure 102. Rear blade placement. .............................................................................................. 114

Figure 103. Position and insert front blades, then close quick-release. ....................................... 114

Figure 104. Set Blade Height screen. .......................................................................................... 115

Figure 105. Select Add Material prompt to begin the Add Material wizard. ........................... 115

PREFACE Edison Printer User Manual (Part Number 1023838)

x Rev. A

means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and

retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.

Figure 106. Add Material Wizard ............................................................................................... 116

Figure 107. Manually adding material screen. ............................................................................ 116

Figure 108. Ready to print prompt. ............................................................................................. 117

Figure 109. Select the desired process mode. .............................................................................. 117

Figure 110. Set printer limits using batch control. ...................................................................... 118

Figure 111. Select Pause to edit the production program. ........................................................ 118

Figure 112. Alert Status Window. ............................................................................................... 120

Figure 113. Ignored alerts remain in Alert Status window. ......................................................... 120

Figure 114. Details of an Alert Status. ........................................................................................ 120

Figure 115. Wiper paper is empty system message. .................................................................... 121

Figure 116. Navigate to Change Paper. ....................................................................................... 121

Figure 117. Ensure Payout roll is empty. .................................................................................... 121

Figure 118. Change Paper Wizard screen. .................................................................................. 122

Figure 119. Remove take-up shaft. .............................................................................................. 122

Figure 120. Loosen and remove take-up shaft collar. ................................................................. 123

Figure 121. Remove roller shaft and place it temporarily in the exchange tray. ......................... 124

Figure 122. Place new wiper roll on flip-up shaft. ...................................................................... 124

Figure 123. Remove empty payout roll. ...................................................................................... 125

Figure 124. Reinstall Payout Roll with proper alignment. .......................................................... 125

Figure 125. Reinstall collar ......................................................................................................... 125

Figure 126. Wiper paper spools out from top of roll and away from operator. ........................... 126

Figure 127. Ensure proper engagement with Payout shaft drive teeth. ....................................... 126

Figure 128. Spool and feed wiper paper. ..................................................................................... 127

Figure 129. If wiper paper is properly routed, the notches of the back splash will be visible. ... 127

Figure 130. Wiper paper path label. ............................................................................................ 127

Figure 131. Advance paper on the takeup roll to ensure proper payout/takeup action. .............. 128

Figure 132. Solvent Reservoir. .................................................................................................... 129

Figure 133. Hold Prime Solvent Line until solvent feeds into solvent bath reservoir. ........... 130

Figure 134. Inspect Paste Dispenser Cartridge Latch. ................................................................. 134

Figure 135. Inspect Paste Dispenser Empty Sensor. ................................................................... 135

Figure 136. Inspect Hood Gas Springs Daily. ............................................................................. 136

Figure 137. Individual Light Tower elements are not replaceable. ............................................. 137

Figure 138. Verify E-Stop (EMO) Monthly. ............................................................................... 138

Figure 139. Check Cover Interlock Bypass. ................................................................................ 140

Figure 140. Hood lock adjustments. ............................................................................................ 141

Figure 141. Inspect and clean Anti-static Brushes. ..................................................................... 142

Figure 142. Inspect the drive shaft end for wear or damage. ...................................................... 143

Figure 143. Inspect the knurled shaft and the drive end. ............................................................. 144

Figure 144. Inspect Vacuum Hose. ............................................................................................. 145

Figure 145. Inspect Trackball. ..................................................................................................... 146

Figure 146. Clean the keyboard in place. .................................................................................... 147

Figure 147. Inspect Stencil Stager Clamp Plates. ........................................................................ 148

Figure 148. Inspect stencil alignment clamp plates. .................................................................... 150

Figure 149. Inspect Paste Height Monitor. .................................................................................. 151

Figure 150. Inspect stencil alignment clamp plates. .................................................................... 152

Figure 151. Inspect Air Filter Bowls. .......................................................................................... 153

Figure 152. Inspect Tooling Pins. ................................................................................................ 154

Figure 153. Inspect Tooling Bridge Kits. .................................................................................... 155