KE-750_QA表.pdf - 第5页
FUNCTION NAME Nozzle Holding Power F unction/Performance CHECK/ADJUSTMENT MET HODS (REMEDIAL ACTION PROCEDURE) ASSURED QUALITY Reliability QUALITY CHARACTERISTI CS (SPECIFICATION VALUES) CATEGORY Safety Product Image ROL…
FUNCTION NAME Rotary Block Rotating Torque Function/Performance CHECK/ADJUSTMENT METHODS (REMEDIAL ACTION PROCEDURE)
ASSURED QUALITY Reliability
QUALITY CHARACTERISTICS (SPECIFICATION VALUES) CATEGORY Safety
Product Image
ROLE IN FUNCTION (MEANING OF SPECIFICATION VALUES)
POSSIBLE MALFUNCTIONS (CAUSED BY INCORRECT SPECIFICATION VALUES)
COMPONENTS
NO. Part No. Part Name Associated Quality Characteristics
1 E3010210A0 Rotary block assembly
2 E3013725000 Z-slider shaft
3 MODEL KE-750/760
4 UNIT Head REF. NO.
5
NAME
1
6 FUNCTION Rotary Block Rotating Torque
7
NAME
8
9
10
QA Table
Check procedure:
Rotating torque: 0.023 N.m {0.23 kgf.cm} or less
Use a torque gage to take measurements. Or, wind a string around the periphery of the rotary block as
illustrated below and, holding the Z-slider shaft in position, measure the torque when the rotary block starts
turning with a tension gage.
When a tension gage is used: 1.96 N {200 gf) or less
Tension gage
Rotary bloc
k
Z-slider shaft
Being greatly concerned with the θ-axis rotating torque, it affects θ settling time (damping characteristics).
A possible cause of the trouble includes want of silicone grease applied to the oil seal in the rotary block
assembly.
Degraded placement accuracy (variations in θ)
FUNCTION NAME Nozzle Holding Power Function/Performance CHECK/ADJUSTMENT METHODS (REMEDIAL ACTION PROCEDURE)
ASSURED QUALITY Reliability
QUALITY CHARACTERISTICS (SPECIFICATION VALUES) CATEGORY Safety
Product Image
ROLE IN FUNCTION (MEANING OF SPECIFICATION VALUES)
POSSIBLE MALFUNCTIONS (CAUSED BY INCORRECT SPECIFICATION VALUES)
COMPONENTS
NO. Part No. Part Name Associated Quality Characteristics
1 E3013725000 Z-slider shaft
2
3 MODEL KE-750/760
4 UNIT Head REF. NO.
5
NAME
2
6 FUNCTION Nozzle Holding Power
7
NAME
8
9
10
QA Table
Using a torque gage, measure the torque when the nozzle starts turning.
The nozzle (which has passed the inspection) must not be turned by a torque of 0.020 N.m {0.20 kgf.cm} or less.
A possible cause of the trouble is an inadequately machined nozzle holding section of the Z-slider shaft.
A remedy of the first choice is to replace the part.
Prevents the nozzle from being misaligned with respect to the Z-slider shaft when the θ-axis turns.
– Poor placement accuracy (θ deviation)
– Nozzle replacement error
– Damaged nozzle
FUNCTION NAME Z-Direction Play in Z-Slider Shaft Function/Performance CHECK/ADJUSTMENT METHODS (REMEDIAL ACTION PROCEDURE)
ASSURED QUALITY Reliability
QUALITY CHARACTERISTICS (SPECIFICATION VALUES) CATEGORY Safety
Product Image
ROLE IN FUNCTION (MEANING OF SPECIFICATION VALUES)
POSSIBLE MALFUNCTIONS (CAUSED BY INCORRECT SPECIFICATION VALUES)
COMPONENTS
NO. Part No. Part Name Associated Quality Characteristics
1 E30067250A0 Z-slider shaft assembly
2 E32067250A0 Z-slider shaft IC assembly
3 E3027721000 Set collar MODEL KE-750/760
4
UNIT Head
REF. NO.
5
NAME
3
6
FUNCTION Z-Direction Play in Z-Slider Shaft
7
NAME
8
9
10
QA Table
Check procedure:
There should be no play in the Z-slider shaft in the Z-direction.
Check that there is no play in the Z-slider shaft when it is moved in the Z-direction.
A
Z
Set scre
w
Set colla
r
Z-slider shaft
B
Concerned with the jig nozzle runout, it greatly affects the placement accuracy.
Adjustment procedure:
With the Z-slider shaft pressed in A-direction, push the set collar in B-direction and secure it in position. At
this time, apply Loctite 242 to the set screw (which comes with the set collar).
13/ Z-Direction Play in Z-Slider Shaft
– Degraded placement accuracy
– Component pickup failure
– An error occurring during laser measurement