4OM-1610-002_w - 第47页
Contents Cont-2 Page 4OM-1610 101 1-002 Chapter 1 Maintenance 1. Outline of Maintenance .................................................................. 1- 1 1.1 Notes on Maintenance ...................................…
Contents
Cont-1
Page
1OM-1610
Contents
0911-001
Before Use ............................................................................................. 1
About the Instruction Manual ................................................................. 2
Caution and Warning ............................................................................. 5
Limited Warranty .............................................................................. 5
Installation/Transfer and After-Sale Service ..................................... 7
Requirements, Orientation, and Training for Operators ................... 7
AboutSpecicationChange ............................................................. 8
About Disposal of Machine .............................................................. 8
Other Precautionary Items ............................................................... 8
Safety Precautions
1. About Safety Precaution Labels ..................................................... Safe- 1
2. Common Precautionary Items ........................................................ Safe- 3
Precautions before Use..................................................................... Safe- 3
Notes on Machine Operations .......................................................... Safe- 5
Notes on Installation, Transfer and Maintenance .............................. Safe- 7
3. Alert Indications in Instruction Manual............................................ Safe- 8
Alert Indications described as "DANGER" ........................................ Safe- 8
Alert Indications described as "WARNING" ...................................... Safe- 9
Alert Indications described as "CAUTION" ....................................... Safe- 11
4. Alert Labels .................................................................................... Safe- 14
Location of Alert Labels ..................................................................... Safe- 15
Alert Labels and Description ............................................................. Safe- 23
5. Precautionary Items for Correct Operations ................................... Safe- 30
Requirements for Installation ............................................................ Safe- 30
Precautionary Measures before Installation ...................................... Safe- 31
Power Supply .................................................................................... Safe- 32
Air Supply ......................................................................................... Safe- 33
Data Backup Operation ..................................................................... Safe- 33
Computer Viruses ............................................................................. Safe- 33
Power Failure .................................................................................... Safe- 34
Built-In Computer .............................................................................. Safe- 34
Note on Startup Operation (Running-In Operation) .......................... Safe- 34
Contents .............................................................................................. Cont- 1
Contents
Cont-2
Page
4OM-1610
1011-002
Chapter 1 Maintenance
1. Outline of Maintenance .................................................................. 1- 1
1.1 Notes on Maintenance ............................................................ 1- 1
1.2 Preparation for Maintenance .................................................. 1- 2
1.2.1 Preparation for Cleaning ................................................ 1- 2
1.2.2 Preparation for Lubrication ............................................ 1- 5
1.3 Items for Periodic Maintenance .............................................. 1- 8
2. Maintenance Check List ................................................................. 1- 11
2.1 Daily Maintenance .................................................................. 1- 11
2.2 Weekly Maintenance............................................................... 1- 12
2.3 Monthly Maintenance .............................................................. 1- 12
2.4 Quarterly Maintenance ........................................................... 1- 13
2.5 Half-Yearly Maintenance ......................................................... 1- 14
2.6 Yearly Maintenance ................................................................ 1- 14
3. Maintenance Spots ........................................................................ 1- 15
3.1 Whole View ............................................................................. 1- 15
3.2 Inspection, Cleaning, and Lubrication Spots .......................... 1- 17
3.2.1 Air Source ......................................................................
1- 17
3.2.2 Vacuum System ............................................................. 1- 19
3.2.3 Component Recognition Camera Section ..................... 1- 20
3.2.4 Feeder Base Driving Section ......................................... 1- 23
3.2.5 Feeder Cart Section ...................................................... 1- 24
3.2.6 Feeder Cart Section (Cutter) ......................................... 1- 26
3.2.7 Head Section ................................................................. 1- 31
3.2.8 X/Y Beam Section ......................................................... 1- 37
3.2.9 PCB Positioning Section ................................................ 1- 41
3.2.10 Conveyor Section .......................................................... 1- 42
3.2.11 Nozzle Stocker Section ................................................. 1- 45
3.2.12 Control Box Section ....................................................... 1- 46
3.2.13 Fans ............................................................................... 1- 47
4. Maintenance Method ...................................................................... 1- 48
4.1 Cleaning of Vacuum Nozzles ..................................................
1- 48
4.2 Nozzle Filter Change .............................................................. 1- 51
4.2.1 Nozzle Filter Removal Procedure .................................. 1- 51
4.2.2 Nozzle Filter Insertion Procedure .................................. 1- 52
5. Consumables and Servicing Parts ................................................. 1- 56
5.1 List of Consumables ............................................................... 1- 56
5.2 List of Servicing Parts ............................................................. 1- 57
Contents
Cont-3
Page
4OM-1610
1011-002
Chapter 2 Troubleshooting
1. Descriptions for Troubleshooting .................................................... 2- 1
2. Management Information ............................................................... 2- 2
2.1 "Management Information" Window ....................................... 2- 2
2.2 Management Information List ................................................. 2- 4
3. Machine Information ....................................................................... 2- 21
3.1 Machine Information Window ................................................. 2- 21
3.2 Machine Information List ......................................................... 2- 22
4. "Error" Window ............................................................................... 2- 33
Chapter 3 Troubleshooting based Error ID
1. Error IDs and Typical Description ................................................... 3- 1
2. Error IDs and Controlled Areas ...................................................... 3- 2
3. Error IDs and Remedial Procedures .............................................. 3-
3
3.1 Safety Device .......................................................................... 3- 3
3.2 Data ........................................................................................ 3- 19
3.3 Conveyor ................................................................................ 3- 21
3.4 Tray Feeder (Rear) ................................................................. 3- 51
3.5 Tray Feeder (Front) ................................................................. 3- 61
3.6 Recognition Communication ................................................... 3- 71
3.7 PEC Recognition .................................................................... 3- 72
3.8 Automatic Adjustment ............................................................. 3- 74
3.9 Head Relation ......................................................................... 3- 97
3.10 Others ..................................................................................... 3- 98
3.11 Handling Error ......................................................................... 3- 116
3.12 Automatic Operation Error ...................................................... 3- 117
3.13 Auto Teaching ......................................................................... 3- 120
3.14 Test ......................................................................................... 3- 150
3.15 Coplanarity .............................................................................. 3- 151
3.16 Barcode Detection .................................................................. 3- 155
3.17 ACV ........................................................................................
3- 156
3.18 System Error ........................................................................... 3- 158