00197465-01_SM_CP20-A-M_EN

Titl e SIPLACE C&P20, C&P20A, C&P20M Service Manual Edition 07/2013 EN

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Titl
e
SIPLACE C&P20, C&P20A, C&P20M
Service Manual
Edition 07/2013 EN
All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be
precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary
connections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00197465-01
www.siplace.com Printed by ASM Assembly Systems
Contents:
Service Manual SIPLACE C&P20, C&P20A, C&P20M 3
Table of Contents
1 Introduction 5
1.1 Safety Instructions 5
1.1.1 Conventions for the use of safety instructions 5
1.1.2 Safety Instructions for the Compressed Air Supply 6
1.1.3 Safety Instructions on Hazardous Materials 6
1.1.4 Laser Classification 7
1.1.4.1 Laser Class 1 7
1.1.4.2 Laser Class 1M 7
1.1.4.3 Laser class 2 7
1.2 Preparatory Work... 8
1.3 Other Instructions 10
1.3.1 Environmentally-Friendly Disposal of Materials and Components 10
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 10
1.3.3 Information About This Service Manual 10
1.3.4 ESD Guidelines 10
1.3.4.1 Definition of ESD 10
1.3.4.2 Important Measures to Protect Against Static Charging 11
1.3.4.3 Handling ESD Modules 11
1.3.4.4 Measurements and Modifications to ESD Modules 11
1.3.4.5 Dispatching ESD Modules 11
1.3.5 Validity of Document 12
1.3.6 Release History 12
1.3.7 SIPLACE on the World Wide Web (WWW) 12
1.4 Staff Qualifications and Training 12
1.5 Abbreviations 13
2 Overview of the Modules 15
2.1 C&P20, C&P20A and C&P20M head 15
2.1.1 Differentiation of the C&P20 heads 15
2.1.2 Application 16
2.1.3 Overview of Parts 17
3 Service Work Conveyor 19
3.1 Exchange the Placement head 19
3.2 Replacing the Component Camera 19
3.3 Replacing the DP Drive [03058627-xx] 21
3.4 Replacing the Hold Circuit -Vacuum Unit [03005123-xx] 24
3.5 Replacing the Silencer [03043707-xx] 25
3.6 Replacing the Seal Disk on the Hold Circuit [03005120-xx] 26
3.7 Replacing the Return Unit [03007696-xx] 27
3.8 Replacing the Pressure Control Valve [03072785-xx] 28
3.9 Replacing the intermediate distributor board [03002942-xx] on the C&P20A head 30
3.10 Replacing and Setting the Jaws [03010313-xx] 31
3.11 Replacing the Component Sensor [03006742-xx] 40
3.12 Replacing the Z Drive [03058631-xx] 42
3.13 Replacing the clamping plate at the DPdrive [03005144-xx] 47
4 Measuring Equipment and Tools 49
4.1 Universal Placement Head Mounting Rack [03056231-xx] 49
4.2 Calibration Tool [03034148-xx] 49
4.3 Setting gauge for C&P20, C&P20A and C&P20M [03045455-xx] 50
4.4 Antistatic Tweezers 50