00197465-01_SM_CP20-A-M_EN - 第4页

Contents: 4 Service Manual SIPLACE C&P20, C&P20A, C&P20M 5 Settings 51 5.1 Overview of Spare Parts and Settings for C&P20A 51 5.2 Optical Nozzle Quer y (Nozzl e Scanning) 52 5.3 Calibration 52 5.3.1 Calib…

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Contents:
Service Manual SIPLACE C&P20, C&P20A, C&P20M 3
Table of Contents
1 Introduction 5
1.1 Safety Instructions 5
1.1.1 Conventions for the use of safety instructions 5
1.1.2 Safety Instructions for the Compressed Air Supply 6
1.1.3 Safety Instructions on Hazardous Materials 6
1.1.4 Laser Classification 7
1.1.4.1 Laser Class 1 7
1.1.4.2 Laser Class 1M 7
1.1.4.3 Laser class 2 7
1.2 Preparatory Work... 8
1.3 Other Instructions 10
1.3.1 Environmentally-Friendly Disposal of Materials and Components 10
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 10
1.3.3 Information About This Service Manual 10
1.3.4 ESD Guidelines 10
1.3.4.1 Definition of ESD 10
1.3.4.2 Important Measures to Protect Against Static Charging 11
1.3.4.3 Handling ESD Modules 11
1.3.4.4 Measurements and Modifications to ESD Modules 11
1.3.4.5 Dispatching ESD Modules 11
1.3.5 Validity of Document 12
1.3.6 Release History 12
1.3.7 SIPLACE on the World Wide Web (WWW) 12
1.4 Staff Qualifications and Training 12
1.5 Abbreviations 13
2 Overview of the Modules 15
2.1 C&P20, C&P20A and C&P20M head 15
2.1.1 Differentiation of the C&P20 heads 15
2.1.2 Application 16
2.1.3 Overview of Parts 17
3 Service Work Conveyor 19
3.1 Exchange the Placement head 19
3.2 Replacing the Component Camera 19
3.3 Replacing the DP Drive [03058627-xx] 21
3.4 Replacing the Hold Circuit -Vacuum Unit [03005123-xx] 24
3.5 Replacing the Silencer [03043707-xx] 25
3.6 Replacing the Seal Disk on the Hold Circuit [03005120-xx] 26
3.7 Replacing the Return Unit [03007696-xx] 27
3.8 Replacing the Pressure Control Valve [03072785-xx] 28
3.9 Replacing the intermediate distributor board [03002942-xx] on the C&P20A head 30
3.10 Replacing and Setting the Jaws [03010313-xx] 31
3.11 Replacing the Component Sensor [03006742-xx] 40
3.12 Replacing the Z Drive [03058631-xx] 42
3.13 Replacing the clamping plate at the DPdrive [03005144-xx] 47
4 Measuring Equipment and Tools 49
4.1 Universal Placement Head Mounting Rack [03056231-xx] 49
4.2 Calibration Tool [03034148-xx] 49
4.3 Setting gauge for C&P20, C&P20A and C&P20M [03045455-xx] 50
4.4 Antistatic Tweezers 50
Contents:
4 Service Manual SIPLACE C&P20, C&P20A, C&P20M
5 Settings 51
5.1 Overview of Spare Parts and Settings for C&P20A 51
5.2 Optical Nozzle Query (Nozzle Scanning) 52
5.3 Calibration 52
5.3.1 Calibrating the Heads and Cameras 53
5.3.2 Calibration Procedure (C&P, CPP, DLM) 53
5.4 Zero Point Correction for the Star and Z Axis 54
5.4.1 Transfer head specific data to the machine data after manual head exchange 54
5.4.2 Determination of Z and Star axes zero point correction (SITEST) 55
5.4.3 Determining the zero point correction value for the star and Z axis from SW605.03.SP1 57
5.4.4 Determining the Zero Point Correction Value for the Star and Z Axis from SW705.04 58
5.5 Calibrating the Digital Pressure Control Valve 61
5.5.1 Zero Point Calibration of Pressure Control Valve 61
5.5.2 Calibrating the Closed Vacuum 61
5.5.3 Checking the Pressure Tightness of the Vacuum System 62
5.5.4 Checking the Air Blast 62
5.6 Transferring the head specific data 63
5.6.1 Transmitting the Head-Specific Data (from SW601) 63
5.6.2 Transferring the Head-Specific Data (from SW701) 65
6 Description of the Circuit Boards 67
6.1 Intermediate distributor C&P20 [03002942-xx] 67
6.2 VLT23 [03003002-xx] 71
6.3 ED distributor C&P20 [03003082-xx] 71
1 Introduction
1.1.1 Conventions for the use of safety instructions 1.1 Safety Instructions
Service Manual SIPLACE C&P20, C&P20A, C&P20M 5
1
1 Introduction
Introduction
This service guide is a manual or reference work for performing service work on the SIPLACE® C&P20,
C&P20A and C&P20M placement head types.
1.1
1.1 Safety Instructions
Safety Instructions
1.1.1
1.1.1 Conventions for the use of safety instructions
Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid dam
-
age to equipment. These notes are highlighted by warning triangles and are indicated as follows accord
-
ing to the level of risk:
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the user manual of the relevant machine for all
work!
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
-
age to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
-
age to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property may
occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indicates
a part of the manual that requires particular attention.