4OM-1003-007 - 第321页

(50 Pickup Error) Error ID ltem Description 500101 Comp. Missing(Sensor) (Cause 1) The machine stopped running because the linear measure detection sensor de- tected the "Component Missing (Sensor)" error conti…

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(4f Program Error)
Error ID ltem Description
4f0101 PROGRAM ERROR Error in Sequence Controller! Operation Not Secured
4f0201 PROGRAM ERROR Error in Polling Task (CPU2)! Operation Not Secured
4f0202 PROGRAM ERROR Error in Polling Task (CPU3)! Operation Not Secured
4f0203 PROGRAM ERROR Error in Pick-Up Sequence!
Error Sequence is started Recovery mode.
(Cause 1) Self-Diagnostics Error Message
(Remedy 1) Zero all axes and re-start the operation.
When the machine cannot be set to its normal condition, consult our service
personnel for the remedy.
3.3 Error IDs and Remedial Procedures
0511-003 2-121 AIL01ETRP
(50 Pickup Error)
Error ID ltem Description
500101 Comp. Missing(Sensor)
(Cause 1) The machine stopped running because the linear measure detection sensor de-
tected the "Component Missing (Sensor)" error continuously.
Ref.: When "2" is set in the "1" text box of "Error process" in the component library
data, it means that a pick-up error occurred continuously twice on the same
feeder No.
Note: This detection cannot be made when "less than 0.15 mm" is set in the "t" text
box of "Component thickness" in the component library data or the carrier
data.
(Remedy 1) Follow the steps below to reset the machine to the normal condition.
(1) Check "Step" and "Feeder No." where an error has occurred.
(2) Press the [RETURN] and [ALL] button (entitled "ZERO"). After that, check
the following items related to the pertinent feeder No.
• Check if some components are left in the tape feeder.
• Check if the cover tape is peeled off normally.
• Check if the tape feeder is installed correctly on the feeder carriage.
• Check if the tape feeder is loaded with correct components.
• Check if some components are left in the carrier tape.
If left, be sure to remove them to protect the cutter blades from being
damaged.
• Check if the vacuum nozzle is not clogged or proper vacuum pressure is
applied.
(3) After taking the required countermeasures, re-start the production.
500201 Comp. Vertical(Sensor)
(Cause 1) The machine stopped running because the linear measure detection sensor de-
tected the "Vertical Component (Sensor)" error continuously.
Ref.: When "9" is set in the "2" text box of "Error process" in the component library
data, it means that a pick-up error occurred continuously 9 times on the same
feeder No.
(Remedy 1) Follow the steps below to reset the machine to the normal condition.
(1) Check "Step" and "Feeder No." where an error has occurred.
(2) Press the [RETURN] and [ALL] button (entitled "ZERO"). After that, check
the following items related to the pertinent feeder No.
• Check if the tape feeder is loaded with correct components.
• Check the selected components and the parameter set in the "Vertical
cmpnt data[mm]" text box in the component library data. If a wrong pa-
rameter is set, correct it.
Note: Check the parameter set as vertical component data in the "CMPNT
CARRIAGE DATA EDIT" window.
(3) After taking the required countermeasures, re-start the production.
0511-003 2-122 AIL01ETRP
3.3 Error IDs and Remedial Procedures
Error ID ltem Description
500301 Comp. Missing(Recog.)
(Cause 1) The machine stopped running because the component recognition camera de-
tected the "Component Missing (Recognition)" error continuously.
Ref.: When "9" is set in the "2" text box of "Error process" in the component library
data, it means that a pick-up error occurred continuously 9 times on the
same feeder No.
(Remedy 1) Follow the steps below to reset the machine to the normal condition.
(1) Check "Step" and "Feeder No." where an error has occurred.
(2) Press the [RETURN] and [ALL] button (entitled "ZERO"). After that, check
the following items related to the pertinent feeder No.
• Check if some components are left in the tape feeder.
• Check if the cover tape is peeled off normally.
• Check if the tape feeder is installed correctly on the feeder carriage.
• Check if the tape feeder is loaded with correct components.
• Check if some components are left in the carrier tape.
If left, be sure to remove them to protect the cutter blades from being
damaged.
• Check if the vacuum nozzle is not clogged or proper vacuum pressure is
applied.
(3) After taking the required countermeasures, re-start the production.
500401 Comp. Recog. Error
(Cause 1) The machine stopped running because the component recognition camera de-
tected the "Component Recognition Error (Recognition)" error continuously.
Ref.: When "9" is set in the "2" text box of "Error process" in the component library
data, it means that a pick-up error occurred continuously 9 times on the
same feeder No.
(Remedy 1) Follow the steps below to reset the machine to the normal condition.
(1) Check "Step" and "Feeder No." where an error has occurred.
(2) Press the [RETURN] and [ALL] button (entitled "ZERO"). After that, check
the following items related to the pertinent feeder No.
• Check if the tape feeder is loaded with correct components.
• Check the selected components and the component library data.
If wrong parameters are set in the component library data, correct them.
(3) After taking the required countermeasures, re-start the production.
500501 Shortage Of Comp. Attach the new comp. And press [READY]. Then, press
[START] button to re-start.
(Cause 1) The tape feeder is empty of components.
(Remedy 1) Re-load the tape feeder with components and press the [READY] button. Then,
re-start the operation.
0403-002 2-123 AIL01ETRP
3.3 Error IDs and Remedial Procedures