4OM-1003-007 - 第59页

Contents Page Cont-2 AIL01ETRP Section 1 Maintenance ................................................... 1 - A 1. Periodic Maintenance .................................................................... 1- 1 1. 1 Precau…

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Contents
Page
Cont-1 AIL01E-P
Before Use ............................................................................................ 1
About the Instruction Manual ................................................................. 2
Caution and Warning ............................................................................. 5
Limited Warranty............................................................................ 5
Installation/Transfer and After-Sale Service ................................... 7
Requirements, Orientation, and Training for Operators................. 7
About Specification Change ........................................................... 8
About Disposal of Machine ............................................................ 8
Other Precautionary Items............................................................. 8
Safety Precautions
1. About Safety Precaution Labels .....................................................Safe- 1
2. Common Precautionary Items .......................................................Safe- 3
Basic Precautions .........................................................................Safe- 3
Precautions before Use .................................................................Safe- 4
Notes on Machine Operations .......................................................Safe- 6
General Precautions (Feeder Carriage Section) ...........................Safe- 8
Precautionary Items on Feeder Carriage Section
during Automatic Operation.....................................Safe-11
Precautionary Items on Feeder Carriage Section
during Setup Operation ...........................................Safe-12
Notes on Installation, Transfer, and Maintenance ..........................Safe-13
Notes on Maintenance ...................................................................Safe-14
3. Safety-Related Functions ..............................................................Safe-15
Safety Switches .............................................................................Safe-15
Module Protection Sensors ............................................................Safe-21
4. Alert Labels ....................................................................................Safe-24
Location of Alert Labels ..................................................................Safe-25
Alert Labels and Description ..........................................................Safe-31
5. Precautionary Items for Correct Operations..................................Safe-41
Requirements for Installation .........................................................Safe-41
Precautionary Measures before Installation ...................................Safe-42
Power Supply .................................................................................Safe-43
Air Supply .......................................................................................Safe-44
Data Backup Operation .................................................................Safe-44
Computer Viruses ..........................................................................Safe-44
Power Failure.................................................................................Safe-45
Built-In Computer ...........................................................................Safe-45
Note on Startup Operation (Running-In Operation) ........................Safe-45
Contents ................................................................................................Cont- 1
0502-002
Contents
Page
Cont-2 AIL01ETRP
Section 1 Maintenance................................................... 1- A
1. Periodic Maintenance....................................................................1- 1
1.1 Precautionary Items before Maintenance ................................1- 1
1.2 Preparation for Maintenance ...................................................1- 2
1.2.1 Preparation for Cleaning ................................................. 1- 2
1.2.2 Preparation for Lubrication ..............................................1- 2
1.3 Maintenance Spots ..................................................................1- 8
1.3.1 General View ...................................................................1- 8
1.3.2 Understanding of Maintenance
Items on Each Section ...................................1- 10
1.3.3 Inspection, Cleaning, and Lubrication Spots ...................1- 11
1.4 Maintenance Method ...............................................................1- 48
1.4.1 Air Source .......................................................................1- 48
1.4.2 Filter Replacement of Head Section ...............................1- 49
1.4.3 Cleaning of Vacuum Nozzle ............................................1- 50
1.4.4 Detachment and Attachment of Vacuum Nozzle ............1- 51
1.4.5 Cleaning of Diffusion Plate (Upper Surface) ...................1- 56
1.4.6 Disassembly, Cleaning, and Lubrication
of Miniature Stroke Bearing .............................1- 57
1.4.7 Lamp Replacement of Light Source
Device for Recognition Lighting .......................1- 66
1.4.8 Replacement of Cutter Blade ..........................................1- 68
1.4.9 Lubrication of Linear Guide in Feeder
Carriage Section .............................................1- 70
1.4.10 Cleaning of Linear Scale Section ....................................1- 81
1.4.11 Cleaning of Linear Motor's Yoke Sides ............................1- 88
1.4.12 Replacement of Oil Filter ................................................1- 88-1
1.4.13 Lubrication of Rotary Turret.............................................1- 88-4
1.4.14 Replacement of Exhaust Cleaner Element ....................1- 88-7
1.5 Maintenance Check List ..........................................................1- 89
1.5.1 Daily Maintenance ...........................................................1- 89
1.5.2 Weekly Maintenance .......................................................1- 90
1.5.3 Monthly Maintenance .......................................................1- 91
1.5.4 Every 3 Months Maintenance ..........................................1- 93
1.5.5 Every 6 Months Maintenance ..........................................1- 95
1.5.6 Yearly Maintenance .........................................................1- 95-1
1.5.7 Every 2 Years Maintenance.............................................1- 95-1
0511-002
Contents
Page
Cont-3 AIL01ETRP0511-002
2. Lists of Consumables and Important Servicing Parts ...................1- 96
2.1 Lists of Consumables .............................................................1- 96
2.2 List of Important Servicing Parts .............................................1- 98
Section 2 Troubleshooting ............................................. 2- A
1. Scope .............................................................................................2- 1
1.1 Scope of Troubleshooting ........................................................2- 1
1.2 "CHECK" Windows .................................................................2- 2
1.2.1 "CHECK" Windows .........................................................2- 2
1.2.2 List of Check Messages .................................................2- 4
1.3 Machine Information ................................................................2- 10
1.3.1 "Machine Information" Window .......................................2- 10
1.3.2 List of Check Messages .................................................2- 12
1.4 "ERROR" Windows ................................................................2- 21
2. Easy Troubleshooting ....................................................................2- 23
2.1 Power Operation Impossible ...................................................2- 23
2.2 Nothing Displayed on Touch Screen .......................................2- 24
2.3 [EMERGENCY STOP] Switch Pressed ..................................2- 25
2.3.1 During Automatic Operation ............................................2- 25
2.3.2 During Pass Operation ...................................................2- 28
2.4 Continuous Operation Disabled
during Component Placement ........................2- 29
3. Troubleshooting after Error Window (Error ID) ..............................2- 32
3.1 Typical Description ..................................................................2- 33
3.2 Error IDs and Controlled Areas ...............................................2- 34
3.3 Error IDs and Remedial Procedures .......................................2- 35
3.3.1 Operating Axis Errors ..........................................................2- 35
3.3.2 Process Errors ...................................................................2- 93
3.3.3 Teaching Errors ...................................................................2-125
4. Troubleshooting after Error Window
(Recognition Error ID) ..................................................2-169
4.1 Typical Description ..................................................................2-169
4.2 Recognition Error IDs and Controlled Areas ...........................2-170