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1.2.3 Preparation for Component Placement Movable and Fixed Cameras: Image Capture for Component Recognition and Component Recognition • The movable or the fixed camera captures an image of the compo- nent for recognitio…

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1.2.2 Component Supply and Pick-Up
Each Feeder: Component Supply
Each feeder (the tape, the vibratory stick, or the multi-layer tray
feeder) specified in the pattern program sends out the components
to the supply position, using the tape feed mechanism.
Fig. 2B7 Component Supply
Feeder Base: Component Pick-Up
The heads move to the supply position of each feeder and the
vacuum nozzles pick up the components.
Fig. 2B8 Component Pick-Up
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1.2 Component Placement (starting with preparation for component picks)
Supply Position
Vacuum Nozzle
Tape Feeder
1.2.3 Preparation for Component Placement
Movable and Fixed Cameras:
Image Capture for Component Recognition and Component
Recognition
The movable or the fixed camera captures an image of the compo-
nent for recognition.
The component recognition camera is automatically selected ac-
cording to the component library data.
The machine is provided with two component recognition systems
- "Back Lighting Recognition System" and "Front Lighting Recogni-
tion System". The lighting method specified in the component li-
brary is automatically selected.
The following component recognition takes place.
(1) Component Detection
All components can be detected.
(2) Component Inspection
Each inspection is made according to the component library.
(3) Measurement of Positional Deviation (X, Y) and Angular
Deviation (θ) between Component Recognition Camera
Center and Component Center
Fig. 2B9 State of Component Picked Up by Vacuum Nozzle
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1.2 Component Placement (starting with preparation for component picks)
Component
Vacuum Nozzle
Component Center
Y
X
θ
Positional Deviation X and Y
Angular Deviation θ
(deviation from correct direction)
Principle of Recognition
(1) Back Lighting Recognition System
The figure shows the sectional view of the recognition unit and
the flow of recognition light in the back lighting recognition sys-
tem.
As for the component shown by the diagonal lines, the outline
is recognized through fixed back lighting.
Fig. 2B10
The light emitted from the back lighting lamp meets the diffusion plate
(assembled together with the nozzle) and reflects to the component. At
this time, the light which does not meet the component enters into the
CCD camera through the monocular. That is, the CCD camera cap-
tures the image of the outline of the component.
Fig. 2B11 Image on Recognition Monitor (Example)
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1.2 Component Placement (starting with preparation for component picks)