00198045-01_OM_BulkFeeder_X_EN - 第4页
4 5.10 Component Test Functions with Internal Feeder Camera ................................ . 44 6 Troubleshooting 46 6.1 Hardwa re Error Messages ........................................................................…
SIPLACE BulkFeeder X / Operating Manual 05/2017 Edition
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Content
SIPLACE BulkFeeder X 1
Operating Manual 1
1 Introduction 5
1.1 Safety Instructions ............................................................................................... 5
1.1.1 Conventions for the Use of Safety Instructions .................................................... 6
1.2 Operational Safety ............................................................................................... 7
1.2.1 Warning Labels .................................................................................................... 7
1.2.2 Feeder Handling .................................................................................................. 7
1.2.3 Classification of the SIPLACE BulkFeeder X Illumination .................................... 8
1.3 Other Instructions ................................................................................................ 9
1.3.1 Environmentally-Friendly Disposal of Materials and Components ....................... 9
1.3.2 Use of Original SIPLACE Accessories and Spare Parts ...................................... 9
1.3.3 Release History ................................................................................................... 9
1.3.4 ASM on the Internet (WWW) ............................................................................... 9
1.4 Staff Qualifications and Training ........................................................................ 10
2 System Requirements and Compatibility 11
2.1 Restrictions ........................................................................................................ 11
3 SIPLACE BulkFeeder X – Functionality 12
3.1 Base Unit ........................................................................................................... 12
3.2 Cartridge ............................................................................................................ 13
3.3 Feeding principle ............................................................................................... 14
3.4 Controls and Displays of the Base Unit ............................................................. 15
3.5 Technical Data ................................................................................................... 17
3.6 EU Declaration of Conformity ............................................................................ 17
4 Configuration 18
4.1 Settings in ASM Setup Center ........................................................................... 18
4.2 Settings in SIPLACE Pro ................................................................................... 19
4.3 Settings in the Station Software ......................................................................... 20
4.3.1 Setup ................................................................................................................. 20
4.3.2 Manual operations ............................................................................................. 23
4.3.3 Filling Level View ............................................................................................... 26
4.3.4 Component face down recognition .................................................................... 27
5 Operation 28
5.1 Setting Up the Feeder ........................................................................................ 28
5.1.1 Inserting the Feeder in the Placement Machine ................................................ 29
5.2 Calibrating the Feeder ....................................................................................... 29
5.3 Feeding Components ........................................................................................ 34
5.4 Replacing the Cartridge on the Base Unit .......................................................... 35
5.5 Tearing Down the Feeder .................................................................................. 36
5.5.1 Unlocking the Cartridge ..................................................................................... 36
5.5.2 Removing the Feeder ........................................................................................ 38
5.6 Clearing the Glass Plate .................................................................................... 39
5.7 Cleaning the Glass Plate ................................................................................... 40
5.8 Exchanging the Glass Plate ............................................................................... 42
5.9 Maintaining the Plate Shutter ............................................................................. 43
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5.10 Component Test Functions with Internal Feeder Camera ................................. 44
6 Troubleshooting 46
6.1 Hardware Error Messages ................................................................................. 46
6.2 Process Error Messages ................................................................................... 47
SIPLACE BulkFeeder X / Operating Manual 05/2017 Edition
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1 Introduction
This manual provides technical information and describes how to configure and operate the
SIPLACE® BulkFeeder X.
With the SIPLACE BulkFeeder X a new feeding system is offered for all small components that are
used in high quantities in a high-volume production environment. Instead of feeding the
components out of a tape and reel packaging, the components are filled into a cartridge and
transported and separated onto a glass plate from which they are picked up contactlessly.
The following main advantages apply for the SIPLACE BulkFeeder X:
● The adjustment to different component sizes (0402, 0201 and 01005) is done via software only.
● The vibration system cannot only transport the components in any direction, it can even flip
components.
● Filling the cartridge is easier than splicing or setting up a new reel and the feeder is able to hold
much larger component quantities than a tape feeder ever can.
● Less downtime of the machine or line.
● Component packaging costs are supposed to be lower when using the bulk feeder system
instead of tape and reel.
● Waste materials will be significantly reduced down to almost no waste.
1.1 Safety Instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and
damage to the machine!
Please observe the safety instructions in the user manual of the relevant machine for
►
all work!