7OM-1603-006_w - 第137页
7OM-1603 4-6 Chapter 4 : 1. Outline of Maintenance Unit Name Inspection, Cleaning, and Lubrication Spots Work Cycle of Maintenance Daily Weekly Monthly Every 3 months Every 6 months Y early 3.2.5 T raverse Cart Pallet Re…
7OM-1603
Chapter 4 : 1. Outline of Maintenance
4-5
1109-003
1.3 Items for Periodic Maintenance
The items (inspection, cleaning, lubrication, etc.) that require periodic
maintenance are classied and described based on each individual devices.
Reference
Refer to "2. Maintenance Check List" for the maintenance based on frequency
of use.
Notice
The * marks represent that the items require maintenance only for the
rsttime.
Followthe○-markedmaintenancecycleforthesubsequentuse.
Unit Name
Inspection, Cleaning,
and Lubrication Spots
Work
Cycle of Maintenance
Daily Weekly Monthly
Every
3 months
Every
6 months
Yearly
3.2.1
Pallet
Pallet Inspection
and
Cleaning
Rails Inspection
Upper Surface Inspection
3.2.2
Elevator Unit
Ball Screw Lubrication
Frame Lower Surface Inspection
and
Cleaning
Linear Guide Lubrication
Belt Inspection
Elevator Clamp Rod Inspection
3.2.3
Magazine Base
Cylinder Connection
Sections
Lubrication
Magazine Rail Lubrication
3.2.4
Magazine
Rack Shutter Fulcrum
Section
Lubrication
T7D4
7OM-1603
4-6
Chapter 4 : 1. Outline of Maintenance
Unit Name
Inspection, Cleaning,
and Lubrication Spots
Work
Cycle of Maintenance
Daily Weekly Monthly
Every
3 months
Every
6 months
Yearly
3.2.5
Traverse Cart
Pallet Receiver Inspection
Linear Guide Lubrication
Elevator Clamper Lubrication
Positioning Pin Lubrication
Pallet Chuck Lubrication
Groove on Feeder Base Cleaning
Upper Surface of Feeder
Base
Cleaning
Reel Box Cleaning
Scrap Box Cleaning
3.2.5.1
Cutter Unit
Cutter Box Inside Cleaning
Linear Guide Lubrication
Flat Ring
Replacement
Fluorine Sheet
Replacement
Urethane Clamp
Replacement
T7D5
1109-003
7OM-1603
Chapter 4 : 1. Outline of Maintenance
4-7
1111-001
1.3.1 Scrap Box Cleaning Intervals Example for Each Type of Tape
Feeder Type 8 mm Dual 12 / 16 mm
Tape Width
(mm)
8 12 16
Pithe (mm)
2 4 8
Thickness
(mm)
0.4 0.5 0.7 1.1 2.5 5
Material
Paper Emboss
Conditions
Calculated based on the High-Speed Head
(70000 CPH)
Calculated based on the
Multi-Functional Heads
(8 components / minute)
Cleaning
Intervals
12 Hr 5 Hr 3.5 Hr 2 Hr 1 Hr 24 Hr 18 Hr
Feeder Type 24 / 32 mm
Tape Width
(mm)
24 32
Pithe (mm)
16
Thickness
(mm)
5 10 16 5 10 16
Material
Emboss
Conditions
Calculated based on the Multi-Functional Heads (8 components / minute)
Cleaning
Intervals
6 Hr 3 Hr 2 Hr 4.5 Hr 2 Hr 1.5 Hr
Feeder Type 44 /56 mm 72 mm
Tape Width
(mm)
44 56 72
Pithe (mm)
28 36
Thickness
(mm)
5 10 16 5 10 16 5 10 16
Material
Emboss
Conditions
Calculated based on the Multi-Functional Heads (8 components / minute)
Cleaning
Intervals
2 Hr 1 Hr 30 Min 1.5 Hr 1 Hr 30 Min 1 Hr 30 Min 20 Min
T7D4
Note
(a) The description in the above table is just an example. Decide the cleaning
intervals based on which type of tape is actually used.
(b) After cleaning the scrap box, remove the cuttings on the cart and insert the
cleaned scrap box to the end.