Error Code List.pdf - 第63页
AV131 ERROR CODE LIST 2.4 Errors D79EEC- 91-210-A 0 2.4- 40 2673 Anvil shor t e rr or (l eft & right l ead de tect i on) DESCRI PTIO N Insertion o f both l eads was detecte d during t rial whe r e no p art i s supp o…
AV131
ERROR CODE LIST
2.4 Errors
D79EEC-91-210-A0
2.4-39
2671
Insertion error (No right lead detection)
DESCRIPTION
Insertion error was detected. Right lead of the part was not detected to have been inserted.
CAUSE
Refer to “DETAILED DESCRIPTION”.
SOLUTION
Take appropriate action according to “DETAILED DESCRIPTION”.
Close the error screen and remove the part concerned.
Refer to the pop-up guidance displayed on the screen for how to continue/resume production.
DETAILED DESCRIPTION
Probable causes and actions to be taken are as follows:
Worn pusher and bending die Replace if worn.
Gap between the pusher and bending die is larger than the reference value. Readjust the gap.
Gap between the bending die and insertion guide is larger than the reference value. Readjust the gap.
PCB hole and insertion unit not aligned even after recognition. Check the rotation offset and camera offset.
Mismatch of size between the reference pin and PCB Use a reference pin with proper size.
Rail width wider than the reference value. Set the width of PCB to +0.05 mm.
Worn insertion unit and cutter or improper adjustment of gap between them Replace the unit or adjust the gap.
Width of the insertion guide at origin is outside the reference value. Return the WH axis to its origin.
Hole diameter is smaller than the lead diameter. Correct the relationship between the lead and hole diameters.
Inappropriate line diameter and pitch data Enter the correct values.
Off-centered insertion guide Perform centering of the insertion unit.
The machine is stopped due to insertion error even when parts have been exhausted. (Part detection sensor is
always ON.) Clean and adjust the part detection sensor.
NOTE
2672
Insertion error (No left lead detection)
DESCRIPTION
Insertion error was detected. Left lead of the part was not detected to have been inserted.
CAUSE
Refer to “DETAILED DESCRIPTION”.
SOLUTION
Take appropriate action according to “DETAILED DESCRIPTION”.
Close the error screen and remove the part concerned.
Refer to the pop-up guidance displayed on the screen for how to continue/resume production.
DETAILED DESCRIPTION
Probable causes and actions to be taken are as follows:
Worn pusher and bending die Replace if worn.
Gap between the pusher and bending die is larger than the reference value. Readjust the gap.
Gap between the bending die and insertion guide is larger than the reference value. Readjust the gap.
PCB hole and insertion unit not aligned even after recognition. Check the rotation offset and camera offset.
Mismatch of size between the reference pin and PCB Use a reference pin with proper size.
Rail width wider than the reference value. Set the width of PCB to +0.05 mm.
Worn insertion unit and cutter or improper adjustment of gap between them Replace the unit or adjust the gap.
With of the insertion guide at origin is outside the reference value. Return the WH axis to its origin.
Hole diameter is smaller than the lead diameter. Correct the relationship between the lead and hole diameters.
Inappropriate line diameter and pitch data Enter the correct values.
Off-centered insertion guide Perform centering of the insertion unit.
The machine is stopped due to insertion error even when parts have been exhausted. (Part detection sensor is
always ON.) Clean and adjust the part detection sensor.
NOTE
AV131
ERROR CODE LIST
2.4 Errors
D79EEC-91-210-A0
2.4-40
2673
Anvil short error (left & right lead detection)
DESCRIPTION
Insertion of both leads was detected during trial where no part is supposed to be inserted.
CAUSE
Improper adjustment of clincher blade position
Dirt adhered to the inside of the clincher.
Clogged suction hose of the anvil
Contact failure in the wiring to the insertion detection box
Anvil is within the dead space at the insertion position.
Another part inserted to a position where a part has already been inserted.
SOLUTION
Readjust the clincher.
Remove the clincher and clinch base, then clean inside.
Clear the clogged hose. Dispose of any accumulated wastes inside the waste bottle.
Check for wire break and contact of the connectors.
Check the dead space.
Check the insertion position.
NOTE
2674
Anvil short error (left lead detection)
DESCRIPTION
Insertion of left lead was detected during trial where no part is supposed to be inserted.
CAUSE
Improper adjustment of clincher blade position
Dirt adhered to the inside of the clincher.
Clogged suction hose of the anvil
Contact failure in the wiring to the insertion detection box
Anvil is within the dead space at the insertion position.
Another part inserted to a position where a part has already been inserted.
SOLUTION
Readjust the clincher.
Remove the clincher and clinch base, then clean inside.
Clear the clogged hose. Dispose of any accumulated wastes inside the waste bottle.
Check for wire break and contact of the connectors.
Check the dead space.
Check the insertion position.
NOTE
2675
Anvil short error (right lead detection)
DESCRIPTION
Insertion of right lead was detected during trial where no part is supposed to be inserted.
CAUSE
Improper adjustment of clincher blade position
Dirt adhered to the inside of the clincher.
Clogged suction hose of the anvil
Contact failure in the wiring to the insertion detection box
Anvil is within the dead space at the insertion position.
Another part inserted to a position where a part has already been inserted.
SOLUTION
Readjust the clincher.
Remove the clincher and clinch base, then clean inside.
Clean the clogged hose. Dispose of any accumulated wastes inside the waste bottle.
Check for wire break and contact of the connectors.
Check the dead space.
Check the insertion position.
NOTE
AV131
ERROR CODE LIST
2.4 Errors
D79EEC-91-210-A0
2.4-41
2682
26 / 52 change error
DESCRIPTION
The result of 26 mm chuck shunting detection sensor in slide chuck was not corresponding to chuck information on
the insertion parts.
CAUSE
26/52 pitch switch action may not be completed up to the cycle timer 280 degrees.
There is a possibility of the breakdown of 26 mm shunting detection sensor.
SOLUTION
Please confirm whether 26 / 52 pitch switch operates correctly.
Please confirm whether 26 mm shunting sensor detect correctly.
NOTE
2696
No PCB on XY table
DESCRIPTION
XY table failed to detect PCB.
CAUSE
Reference pin has not been positioned to the reference hole of the PCB correctly.
Faulty PCB detection sensor
Bent PCB detection lever
SOLUTION
Check if the PCB is positioned properly to the XY table.
Check that the PCB detection sensor functions properly.
Check the PCB detection lever for any bent.
NOTE
2697
Feeder type error (26 / 52)
DESCRIPTION
Feeder (loaded on the part supply unit) type error was detected.
CAUSE
Feeder type specified in the parts data and actual feeder do not agree.
(1) The type of the feeder loaded on the part supply unit is wrong.
(2) The type of the feeder in the parts data has not been specified correctly.
SOLUTION
Check the feeder type loaded on the part supply unit.
Check the feeder type specified in the parts data.
NOTE
2707
H axis origin off
DESCRIPTION
H axis has not stopped in the machine origin.
CAUSE
H axis has come off from the machine origin.
SOLUTION
Please make H axis servo free and return H axis to the machine origin by the handle operation.
NOTE
2708
Feeder float detection error
DESCRIPTION
Feeder float of part supply unit was detected.
CAUSE
Before moving part supply axis feeder float detection sensor was detected.
SOLUTION
Please confirm the setting of feeder on part supply unit.
NOTE