FX3_MaintenanceManual_Rev1_C - 第8页

维修调整要领书目录 Rev1.00 ii 3-4-2 ．放大器的更换 .............................................................................................................................. ....... 3-6 3-4-3 ．贴标签 ................................…

维修调整要领书目录 Rev1.00

目录................................................................................................................................................................................................. i

1 ＸＹ装置 1-1

1-1．电磁标尺的更换.......................................................................................................................... 1-1

1-1-1． X 轴磁性膜粘贴位置..................................................................................................................... 1-2

1-1-2． Y 轴磁性膜粘贴位置 .....................................................................................................................1-3

1-1-3．磁性膜的间隙 ...................................................................................................................................1-4

1-2．限制传感器、原点附近传感器的更换 ..............................................................................1-5

1-2-1． X＋/－LIMIT SENSOR、X NEAR SENSOR 的更换........................................................1-5

1-2-2． Y＋/－LIMIT SENSOR、YB NEAR SENSOR 的更换.....................................................1-6

1-3．原点传感器的更换 ..................................................................................................................... 1-7

1-3-1． Y 轴........................................................................................................................................................ 1-7

1-4．塑料导轨的更换.......................................................................................................................... 1-8

1-4-1． X 轴塑料导轨的更换..................................................................................................................... 1-8

1-4-2． Y 轴塑料导轨的更换 .....................................................................................................................1-9

2 贴装头装置 2-1

2-1．贴装头装置的更换和更换后的调整................................................................................... 2-1

2-1-1． LNC 贴装头........................................................................................................................................2-1

2-2．马达的更换.................................................................................................................................... 2-3

2-2-1． Z 马达（ＬＮＣ贴装头）................................................................................................................2-3

2-2-2． θ 马达（LNC 贴装头）................................................................................................................2-5

2-3． Z 传感器的更换........................................................................................................................... 2-6

2-4．激光传感器（LNC60）的更换.............................................................................................. 2-6

2-5．贴装头提升气缸的更换 ........................................................................................................... 2-7

2-6．皮带的更换.................................................................................................................................... 2-8

2-7． Z 滑动轴的更换........................................................................................................................... 2-9

2-8．更换后重新调整项目一览.....................................................................................................2-10

3 贴装头周边部件..............................................................................................................................................................3-1

3-1．电磁阀的更换............................................................................................................................... 3-1

3-2．过滤器的更换............................................................................................................................... 3-2

3-3．坏标记传感器的更换 ................................................................................................................ 3-3

3-3-1．传感器部 ............................................................................................................................................. 3-3

3-3-2．传感器高度的调整 .........................................................................................................................3-4

3-3-3．放大器部 ............................................................................................................................................. 3-4

3-3-4．光学纤维往放大器的安装.............................................................................................................3-5

3-3-5．坏标记传感器组件的开关设定 ................................................................................................... 3-5

3-4． HMS 的更换................................................................................................................................... 3-6

3-4-1． HMS 头部的更换...............................................................................................................................3-6

维修调整要领书目录 Rev1.00

3-4-2．放大器的更换.....................................................................................................................................3-6

3-4-3．贴标签...................................................................................................................................................3-7

3-4-4． HMS 高度调整 ...................................................................................................................................3-7

3-5．贴装头电路板的更换 ................................................................................................................ 3-8

3-5-1．贴装头主电路板的更换 ...............................................................................................................3-8

3-6． ZT 驱动电路板的更换 .............................................................................................................. 3-9

3-6-1． ZT 驱动电路板的更换 ..................................................................................................................3-9

4 OCC 装配 4-1

4-1． OCC 装配件更换......................................................................................................................... 4-1

4-2． CCD 摄像机、镜头的更换 ..................................................................................................... 4-2

4-3． OCC 同轴／角度照明电路板组件的更换........................................................................ 4-3

4-4．滤光镜的更换............................................................................................................................... 4-4

4-5．对焦调整......................................................................................................................................... 4-6

4-6． OCC 照明的光亮调整............................................................................................................... 4-7

4-7．更换后的重新调整一览 ........................................................................................................... 4-7

5 基板传送装置...................................................................................................................................................................5-1

5-1．传送皮带的更换.......................................................................................................................... 5-1

5-2．传送皮带轮的更换 ..................................................................................................................... 5-2

5-2-1．传送皮带轮Ａ组：E21117150A0..................................................................................................5-2

5-2-2．传送皮带轮 B 组：E20897210A0 ............................................................................................5-2

5-3． STATION/IN/OUT/JOINT 电动机的更换........................................................................ 5-3

5-4． IN/OUT 传感器的更换 ............................................................................................................. 5-4

5-5． WAIT/STOP/C-OUT 传感器的更换................................................................................... 5-5

5-5-1．光纤部的更换 ...................................................................................................................................5-5

5-5-2．放大器装置的更换 ...........................................................................................................................5-5

5-5-3． WAIT/STOP/C-OUT 传感器的感度调整 ............................................................................5-6

5-6．止动器缸筒的更换 ..................................................................................................................... 5-7

5-7．支撑台原点传感器（BU 原点传感器）的更换............................................................. 5-8

5-8． T-PIN 传感器的更换（选购品）......................................................................................... 5-8

5-9．推顶器Ｙ缸筒的更换（外形基准）................................................................................... 5-9

5-10．中心销的更换（选购品）.....................................................................................................5-10

5-11．支撑台马达的更换（BU 马达的更换）..........................................................................5-11

5-11-1．转矩架和支撑台马达的间隙 ...................................................................................................5-11

5-11-2．支撑台驱动用同步皮带的张力调整.....................................................................................5-12

5-11-3．支撑台的平面调整 .......................................................................................................................5-12

5-12．支撑台编码器的更换 ..............................................................................................................5-13

5-13．后备止动器（EN 机） ............................................................................................................5-14

5-14．自动基板宽度调整 ...................................................................................................................5-16

5-14-1． AWC 电动机的更换......................................................................................................................5-16

维修调整要领书目录 Rev1.00

iii

5-14-2． AWC 原点传感器的更换............................................................................................................5-17

5-14-3．传送限制干涉传感器的更换 ...................................................................................................5-17

6 CAL 块 6-1

6-1． CAL 块基板组件的更换........................................................................................................... 6-1

7 ATC 7-1

7-1．气缸的更换.................................................................................................................................... 7-1

7-1-1． ATC OPEN/CLOSE 传感器的更换.........................................................................................7-2

7-1-2．速度控制器的调整 .........................................................................................................................7-2

8 供料器 x 一次更换台车（选购品）......................................................................................................................8-1

8-1．整体图.............................................................................................................................................. 8-1

8-2．驱动汽缸的更换.......................................................................................................................... 8-2

8-3．驱动气缸的速度控制调整....................................................................................................... 8-3

8-4．供料器基板的更换 ..................................................................................................................... 8-3

8-5．供料器上升气缸的更换 ........................................................................................................... 8-4

8-6．供料器上升气缸的速度控制调整（选购品、一次更换台） .................................. 8-5

8-7．供料器上升检测传感器的更换（选购品、一次更换台） ....................................... 8-5

8-8．选择器的更换（选购品、一次更换台） ......................................................................... 8-6

8-9．辊拨杆的更换（选购品、一次更换台） ......................................................................... 8-6

8-10．供料器 PCB 基板更换 .............................................................................................................. 8-7

9 空气机器 9-1

9-1．数字压力开关（正压）的更换.............................................................................................9-1

9-1-1．数字压力开关（正压）的调整.................................................................................................9-1

9-2．滤清器的更换............................................................................................................................... 9-3

9-3．数字压力开关（负压）的更换.............................................................................................9-4

9-3-1．数字压力开关（负压）的调整.................................................................................................9-4

9-4．真空泵零件的更换 ..................................................................................................................... 9-6

10 SW 类 10-1

10-1．按键开关的更换........................................................................................................................10-1

10-2．紧急停止开关的更换 ..............................................................................................................10-2

10-3．护罩打开开关的更换 ..............................................................................................................10-3

10-3-1．开关主体 ...........................................................................................................................................10-3

10-3-2．操作键................................................................................................................................................10-4

10-4．按键开关（CE 对应机） .......................................................................................................10-5

11 供料器跳起传感器的更换、调整......................................................................................................................... 11-1

12 其它机器 12-1

12-1．ＬＣＤ监视器的更换...................................................................................................................12-1

12-1-1． LCD 监视器的更换.......................................................................................................................12-1

12-2．系统盘的更换.............................................................................................................................12-6

12-2-1． SSD 的更换......................................................................................................................................12-6