FX3_MaintenanceManual_Rev1_C - 第9页

维修调整要领书 目录 Rev1.00 iii 5-14-2 ． AWC 原点传感器的更换 ............................................................... ............................................. 5-17 5-14-3 ． 传送限制干涉传感器的更换 ......................................…

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维修调整要领书 目录 Rev1.00
ii
3-4-2． 放大器的更换.....................................................................................................................................3-6
3-4-3． 贴标签...................................................................................................................................................3-7
3-4-4． HMS 高度调整 ...................................................................................................................................3-7
3-5． 贴装头电路板的更换 ................................................................................................................ 3-8
3-5-1． 贴装头主电路板的更换 ...............................................................................................................3-8
3-6． ZT 驱动电路板的更换 .............................................................................................................. 3-9
3-6-1． ZT 驱动电路板的更换 ..................................................................................................................3-9
4 OCC 装配 4-1
4-1． OCC 装配件更换......................................................................................................................... 4-1
4-2． CCD 摄像机、镜头的更换 ..................................................................................................... 4-2
4-3． OCC 同轴／角度照明电路板组件的更换........................................................................ 4-3
4-4． 滤光镜的更换............................................................................................................................... 4-4
4-5． 对焦调整......................................................................................................................................... 4-6
4-6． OCC 照明的光亮调整............................................................................................................... 4-7
4-7． 更换后的重新调整一览 ........................................................................................................... 4-7
5 基板传送装置...................................................................................................................................................................5-1
5-1． 传送皮带的更换.......................................................................................................................... 5-1
5-2． 传送皮带轮的更换 ..................................................................................................................... 5-2
5-2-1． 传送皮带轮Ａ组：E21117150A0..................................................................................................5-2
5-2-2． 传送皮带轮 B 组：E20897210A0 ............................................................................................5-2
5-3． STATION/IN/OUT/JOINT 电动机的更换........................................................................ 5-3
5-4． IN/OUT 传感器的更换 ............................................................................................................. 5-4
5-5． WAIT/STOP/C-OUT 传感器的更换................................................................................... 5-5
5-5-1． 光纤部的更换 ...................................................................................................................................5-5
5-5-2． 放大器装置的更换 ...........................................................................................................................5-5
5-5-3． WAIT/STOP/C-OUT 传感器的感度调整 ............................................................................5-6
5-6． 止动器缸筒的更换 ..................................................................................................................... 5-7
5-7． 支撑台原点传感器（BU 原点传感器）的更换............................................................. 5-8
5-8． T-PIN 传感器的更换（选购品）......................................................................................... 5-8
5-9． 推顶器Ｙ缸筒的更换（外形基准）................................................................................... 5-9
5-10． 中心销的更换（选购品）.....................................................................................................5-10
5-11． 支撑台马达的更换（BU 马达的更换）..........................................................................5-11
5-11-1． 转矩架和支撑台马达的间隙 ...................................................................................................5-11
5-11-2． 支撑台驱动用同步皮带的张力调整.....................................................................................5-12
5-11-3． 支撑台的平面调整 .......................................................................................................................5-12
5-12． 支撑台编码器的更换 ..............................................................................................................5-13
5-13． 后备止动器（EN 机） ............................................................................................................5-14
5-14． 自动基板宽度调整 ...................................................................................................................5-16
5-14-1． AWC 电动机的更换......................................................................................................................5-16
维修调整要领书 目录 Rev1.00
iii
5-14-2． AWC 原点传感器的更换............................................................................................................5-17
5-14-3． 传送限制干涉传感器的更换 ...................................................................................................5-17
6 CAL 块 6-1
6-1． CAL 块基板组件的更换........................................................................................................... 6-1
7 ATC 7-1
7-1． 气缸的更换.................................................................................................................................... 7-1
7-1-1． ATC OPEN/CLOSE 传感器的更换.........................................................................................7-2
7-1-2． 速度控制器的调整 .........................................................................................................................7-2
8 供料器 x 一次更换台车（选购品）......................................................................................................................8-1
8-1． 整体图.............................................................................................................................................. 8-1
8-2． 驱动汽缸的更换.......................................................................................................................... 8-2
8-3． 驱动气缸的速度控制调整....................................................................................................... 8-3
8-4． 供料器基板的更换 ..................................................................................................................... 8-3
8-5． 供料器上升气缸的更换 ........................................................................................................... 8-4
8-6． 供料器上升气缸的速度控制调整（选购品、一次更换台） .................................. 8-5
8-7． 供料器上升检测传感器的更换（选购品、一次更换台） ....................................... 8-5
8-8． 选择器的更换（选购品、一次更换台） ......................................................................... 8-6
8-9． 辊拨杆的更换（选购品、一次更换台） ......................................................................... 8-6
8-10． 供料器 PCB 基板更换 .............................................................................................................. 8-7
9 空气机器 9-1
9-1． 数字压力开关（正压）的更换.............................................................................................9-1
9-1-1． 数字压力开关（正压）的调整.................................................................................................9-1
9-2． 滤清器的更换............................................................................................................................... 9-3
9-3． 数字压力开关（负压）的更换.............................................................................................9-4
9-3-1． 数字压力开关（负压）的调整.................................................................................................9-4
9-4． 真空泵零件的更换 ..................................................................................................................... 9-6
10 SW 类 10-1
10-1． 按键开关的更换........................................................................................................................10-1
10-2． 紧急停止开关的更换 ..............................................................................................................10-2
10-3． 护罩打开开关的更换 ..............................................................................................................10-3
10-3-1． 开关主体 ...........................................................................................................................................10-3
10-3-2． 操作键................................................................................................................................................10-4
10-4． 按键开关（CE 对应机） .......................................................................................................10-5
11 供料器跳起传感器的更换、调整......................................................................................................................... 11-1
12 其它机器 12-1
12-1． ＬＣＤ监视器的更换...................................................................................................................12-1
12-1-1． LCD 监视器的更换.......................................................................................................................12-1
12-2． 系统盘的更换.............................................................................................................................12-6
12-2-1． SSD 的更换......................................................................................................................................12-6
维修调整要领书 目录 Rev1.00
iv
12-2-2． HDD 的更换方法 ...........................................................................................................................12-8
12-2-3． BIOS 的设定....................................................................................................................................12-9
13 电气部 13-1
13-1． 电气部的布局.............................................................................................................................13-1
13-2． 底座上部的布局........................................................................................................................13-2
13-3． 电源装置.......................................................................................................................................13-3
13-3-1． 電源装置的构成 ............................................................................................................................13-3
13-4． 控制装置.................................................................................................................................... 13-13
13-4-1． 控制装置的构成 ......................................................................................................................... 13-13
13-4-2． CPU 基板 (40044475).............................................................................................................. 13-14
13-4-3． 定位板 （40044540）............................................................................................................. 13-15
13-4-4． cPCI-8994 电路板 （40048003） .....................................................................................13-16
13-4-5． ETHER-MAIN 基板（40047502）....................................................................................... 13-17
13-4-6． IP-X5 基板组件（40047528）............................................................................................. 13-18
13-4-7． MOUSE/KEYBOARD SELECTOR (40003281)...............................................................13-19
13-4-8． SUPERIMPOSE 板 (40048004)............................................................................................ 13-20
13-4-9． ATX 电源 (40048006) ..............................................................................................................13-21
13-4-10． 电池装置 (40048007)......................................................................................................... 13-23
13-5． XY 装置 ...................................................................................................................................... 13-25
13-5-1． XY 装置构成................................................................................................................................. 13-25
13-5-2． XY 伺服放大器的显示器显示 ..............................................................................................13-26
13-6． Z/θ 装置 .................................................................................................................................. 13-27
13-6-1． Z/θ 装置的构成........................................................................................................................ 13-27
13-6-2． LED 显示 ........................................................................................................................................ 13-28
13-7． 传送装置.................................................................................................................................... 13-29
13-7-1． 传送装置的构成 ......................................................................................................................... 13-29
13-7-2． BASE-CARRY 中转基板的调整.......................................................................................... 13-34
13-7-3． 步进驱动器的调整 .................................................................................................................... 13-34
13-8． 贴装头装置............................................................................................................................... 13-36
13-9． 护罩关系.................................................................................................................................... 13-37
13-9-1． 操作装置的构成 ......................................................................................................................... 13-37
13-9-2． 操作电路基板的跨接设定 ..................................................................................................... 13-37
13-9-3． 操作 SW 电路基板开关的安装 ............................................................................................ 13-39
13-10． AC 输入装置保险丝的更换方法 ......................................................................... 13-46
13-11． 其他的基板................................................................................................................... 13-47
13-11-1． XY-RELAY 基板（40047514） ...................................................................................... 13-47
14 供料器部位标尺........................................................................................................................................................... 14-1
14-1． FPI 的拆卸 ...................................................................................................................................14-1
15 FX-3 夹具表................................................................................................................................................................... 15-1