1OM-1625-004_w.pdf - 第50页

Contents Cont-3 Page 1OM-1603 4. Surface Mounting Mechanism ........................................................ 1- 36 4.1 PCB Input ............................................................................... 1- …

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Contents
Cont-2
Page
1OM-1603
1012-005
Chapter 1 About the Machine
1. What is the modular mounter? ....................................................... 1- 1
1.1 Location of Each Unit .............................................................. 1- 1
1.2 Main Features ......................................................................... 1- 2
2. Name and Function of Each Section .............................................. 1- 4
2.1 Appearance of Machine .......................................................... 1- 4
2.2 Mechanism for User Protection .............................................. 1- 6
2.2.1 [EMERGENCY STOP] Switches ................................... 1- 6
2.2.2 Feeder Ready Swtches and Cover Lock Switches ........ 1- 7
2.2.2.1 Feeder Ready Switches ........................................ 1- 8
2.2.2.2 Cover Lock Switches ............................................. 1- 9
2.2.3 Cover Section ................................................................ 1- 10
2.3 Mechanism for Operations ...................................................... 1- 12
2.3.1 Power Breaker ............................................................... 1- 12
2.3.2 Light Tower .................................................................... 1- 14
2.3.3 Auxiliary Lamps ............................................................. 1- 15
2.3.4 Operation Section .......................................................... 1- 16
3. Mechanism for Surface Mounting .................................................. 1- 20
3.1 Location of Related Units ........................................................ 1- 20
3.2 PCB Transfer Section (PCB Input and Output Sections) ........ 1- 21
3.3 PCB Positioning Section ......................................................... 1- 22
3.4 X/Y Beam Section ................................................................... 1- 23
3.5 Placement Head Section ........................................................ 1- 24
3.5.1 High-speed Head ........................................................... 1- 24
3.5.2 Multi-Functional Head .................................................... 1- 25
3.6 PEC Recognition Section ....................................................... 1- 26
3.7 Nozzle Stocker (Housing) Section .......................................... 1- 27
3.8 Cart Installation Section .......................................................... 1- 28
3.8.1 Bank Feeder Change Cart ............................................. 1- 29
3.9 Component Recognition Section ............................................ 1- 31
3.9.1 Front Lighting Recognition System ................................ 1- 33
3.9.2 Front Lighting Recognition System
(For BGA Components) ................ 1- 34
3.9.3 Back Lighting Recognition System ................................ 1- 35
Contents
Cont-3
Page
1OM-1603
4. Surface Mounting Mechanism ........................................................ 1- 36
4.1 PCB Input ............................................................................... 1- 37
4.2 PCB Positioning ...................................................................... 1- 37
4.3 PEC Recognition .................................................................... 1- 38
4.4 Component Supply ................................................................. 1- 38
4.5 Component Picks .................................................................... 1- 38
4.6 Component Recognition ......................................................... 1- 39
4.7 Component Placement ........................................................... 1- 41
4.8 PCB Output ............................................................................. 1- 41
5. Various Functions ........................................................................... 1- 42
5.1 PEC Recognition Function ...................................................... 1- 42
5.2 Functions related to Component Picks and Placement .......... 1- 42
5.2.1 Automatic Feeder Axis Adjustment Function ................. 1- 42
5.2.2 Pickup Position Automatic Teaching Function ............... 1- 42
5.3 Functions related to Component Replenishment .................... 1- 43
5.3.1 Alternate Feeder Function (Mode) ................................. 1- 43
5.3.2 Automatic Recovery Function ........................................ 1- 43
5.3.3 Component Remainder Management Function ............. 1- 43
5.3.4 Splicing Function ........................................................... 1- 43
Chapter 2 Operation Windows
1. Starting ........................................................................................... 2- 1
1.1 TOP Window ........................................................................... 2- 2
1.2 Select Login User ................................................................... 2- 3
1.2.1 Login Procedure ............................................................ 2- 4
2. Operation Windows ........................................................................ 2- 5
2.1 Control Menu .......................................................................... 2- 8
2.2 Recognition Window ............................................................... 2- 10
2.2.1 Recognition Window in Normal Operation ..................... 2- 10
3. Entry of Each Parameter ................................................................ 2- 14
3.1 How to enter numerical values ............................................... 2- 14
3.2 How to enter a string of characters ......................................... 2- 15
4. Exiting from the System Program .................................................. 2- 16
4.1 Logout ..................................................................................... 2- 16
4.2 Power OFF ............................................................................. 2- 17
4.3 Locking the Power Breaker ..................................................... 2- 19
1012-005
Contents
Cont-4
Page
1OM-1603
Chapter 3 Outline of Automatic Operation
1. Automatic Operation ...................................................................... 3- 1
1.1 Inspections before Automatic Operation ................................. 3- 2
1.1.1 ConrmationofPowerSupply ....................................... 3- 2
1.1.2 ConrmationofAirPressure .......................................... 3- 2
1.1.3 ConrmationofCoverSection ....................................... 3- 3
1.1.4 SafetyConrmationofMachineSurroundings .............. 3- 4
1.2 Preparation before Automatic Operation ................................ 3- 5
1.2.1 Power ON ...................................................................... 3- 5
1.2.2 Preparation for Components ......................................... 3- 6
1.2.3 Preparation for PCBs ..................................................... 3- 6
1.3 Start of Automatic Operation ................................................... 3- 7
1.3.1 Starting the System Program ........................................ 3- 7
1.3.2 Login Operation ............................................................. 3- 8
1.3.3 "Product" Window .......................................................... 3- 9
1.3.3.1 Work during Automatic Operation .......................... 3- 11
2. Program Change Operation ........................................................... 3- 12
2.1 Outline of Program Change Operation ................................... 3- 12
2.2 Preparation for Program Change Operation ........................... 3- 13
2.2.1 Preparation for Component Library ...............................
3- 13
2.2.2 Creation of Pattern Program for Production Model ....... 3- 13
2.2.3 Registration of Pattern Program for Production Model .. 3- 13
2.2.4 Preparation for Feeders ................................................. 3- 14
2.2.5 Replacement of Bank Feeder Change Cart .................. 3- 16
2.3 Program Change Operation .................................................... 3- 18
2.3.1 Selection of Run Mode .................................................. 3- 18
2.3.2 Selection of Operation Mode ......................................... 3- 19
2.3.3 Setups for PCB Support Pins and Conveyor Width ....... 3- 20
2.3.4 Preparation for Vacuum Nozzles ................................... 3- 20
2.3.5 ConrmationofPCBTransferandPositioning .............. 3- 24
2.3.6 ConrmationofComponentPickupPosition ................. 3- 26
2.4 ConrmationofPlacement ..................................................... 3- 27
2.4.1 Setting of Operation Mode ............................................. 3- 2
7
2.4.2 ConrmationofComponentPlacement ......................... 3- 29
3. Component Replenishment ............................................................ 3- 30
3.1 Countermeasures against Component Shortage ................... 3- 30
3.2 Intentional Component Replenishment
during Automatic Operation ............... 3- 33
3.3 Component Replenishment with Splicing Function ................ 3- 35
1012-005