CM88Maintenace1 - 第5页
Doc. No. Page 5 4G3C-E-MMA00-A02-27 SAFETY PRECAUTIONS REGULAR MAINTENANCE MACHINE P ARAMETER SOLUTIONS FOR ERROR UPDA TING APPENDIX 4G3C-E-MMAA-0027 Maintenance Manual Maintenance Manual 1 2 3 4
Page 4
3Y3C-E-MMD00-A01-01
This manual is for the installation of High-speed Chip Mounter CM88S-
MU.
Installation manual
Installation manual
(Only for CE standard version)
The assembly of each unit is individually indicated by an exploded
view of the parts. Use this for ordering parts or confirming the assem-
bly of the units.
Parts List
Parts List
This manual is for the machine operators, and describes the operating
procedure, precautions and information which is necessary for safe
and effective operation.
ORGANIZATION OF MANUALS
6 manuals (Nonstandard version: 5 copies) are attached to this machine. They are classified into 5
types (Nonstandard version: 4 types). Use each manual according to the working purpose and person
in charge.
The production data of the line including this machine are programed on PT100-G.
Use the programming manual attached to PT100-G.
Operating manual
Operating manual
(for operators)
(for operators)
PT100-G Programming manual
PT100-G Programming manual
This manual is for the engineers who program the production data of
the line, and describes how to create and modify the data by using
PT100-G.
This manual is for the machine engineers, and describes operation
method and teaching of boards and parts.
Operating manual
Operating manual
(for engineers)
(for engineers)
This manual is for machine maintenance, and describes the daily
checks, adjustment and replacement of consumable parts.
Troubleshooting is also included.
Maintenance manual (1/2, 2/2)
Maintenance manual (1/2, 2/2)
Panasonic
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PT100-G Programming Manual
PT100-G Programming manualThis machine’s manuals
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Panasonic
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Panasonic
Panasonic
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CREATE
Panasonic
Panasonic
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CREATE
Panasonic
Panasonic
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Operating Manual (for operators)
Operating Manual (for engineers)
Maintenance Manual (2/2)
Maintenance Manual (1/2)
Parts List
This manual
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4G3C-E-MMA00-A02-03
SAFETY PRECAUTIONS................................................................ 13
Chapter
1
REGULAR MAINTENANCE
1-1 Outline of Maintenance .............................................................................. 1-2
1-1-1 Checking the Operating Period, Contents and History Information ....................1-2
1-1-2 Regular Check Items for Each Period .................................................................1-5
1-1-3 Regular Check Items for Each Unit .....................................................................1-8
1-2 Lubricating ................................................................................................ 1-13
1-2-1 Charging the Grease Gun .................................................................................1-13
1-2-2 Using the Grease Gun ......................................................................................1-14
1-2-3 How to Use Dispensing Gun .............................................................................1-15
1-2-4 Greasing Point ..................................................................................................1-17
1-3 Check Every 24 Hours (Routine).............................................................. 1-19
1-3-1 Checking the Vacuum Pressure (before Operation) .........................................1-19
1-3-2 Checking for the Strange Noise (after Starting up and During Operation) ........1-19
1-3-3 Blower : Casting off the Tape (after Operation) .................................................1-20
1-3-4 Transfer Head : Cleaning the Head (after Operation) .......................................1-21
1-3-5 Cleaning the Board Holder and X-Y Table (after Operation) .............................1-23
1-3-6 Cleaning the Cutting Unit (after Operation) .......................................................1-24
1-3-7 Blower : Cleaning the Filter ...............................................................................1-25
1-4 Check Every 140 Hours (Once a Week) .................................................. 1-26
1-4-1 Cleaning and Changing the Nozzles .................................................................1-26
1-5 Check Every 560 Hours (Once a Month) ................................................. 1-43
1-5-1 Cleaning and Greasing the Air Unit...................................................................1-43
1-5-2 Casting off NG Parts .........................................................................................1-44
1-5-3 Cleaning the Chip Recognition Section ............................................................1-45
1-5-4 Cleaning and Greasing the Board Holder and X-Y Table..................................1-46
1-5-5 Checking the MR Unit .......................................................................................1-47
1-5-6 Checking the Timing Belt and Pulley ................................................................1-48
1-5-7 Cleaning the Feeder Table ................................................................................1-50
1-5-8 Cleaning and Greasing the Feeder Drive Axis ..................................................1-51
1-5-9 Transfer Head : Cleaning the Filter (Change) ...................................................1-52
1-5-10 Cleaning the Height Sensor ..............................................................................1-56
1-5-11 Oil Cooling Box : Cleaning the Filter .................................................................1-58
1-6 Check Every 1000 Hours (Once Two Months) ......................................... 1-59
1-6-1 Transfer Head : Cleaning and Changing ...........................................................1-59
1-6-2 Cleaning and Greasing the Cam Box 1 ............................................................1-70
1-6-3 Cleaning and Greasing the Cam Box 2 ............................................................1-71
1-6-4 Cleaning and Greasing the Cam Box 3 ............................................................1-72
1-6-5 Cleaning and Greasing the Elevating Unit ........................................................1-73
1-6-6 Supplying Grease to Elevating Unit ..................................................................1-74
1-6-7 Cleaning and Greasing the Cutting Unit ...........................................................1-81
1-6-8 Cleaning and Greasing the Take-up Part ..........................................................1-81