CM88Maintenace1 - 第8页
Page 8 4G3C-E-MMA00-A02-02 Chapter 3 SOLUTIONS FOR ERROR 3-1 Error Messages .......................................................................................... 3-2 3-1-1 Errors in Using the Floppy Disk ...........…
Page 7
4G3C-E-MMA00-A02-08
1-6-9 Cleaning and Greasing the Tape Feeder ..........................................................1-82
1-6-10 Greasing the Rib Cam ......................................................................................1-82
1-6-11 Cleaning and Greasing the Nozzle Changer ....................................................1-83
1-6-12 Cleaning and Greasing the Mount Section .......................................................1-83
1-6-13 Cleaning and Greasing the Front and Rear Conveyors ....................................1-84
1-7 Changing the Consumable Parts Every 1500 to 6000 Hours................... 1-85
1-7-1
Taking apart the Cutting Unit and Changing the Movable Blade [1500 Hours] ...
1-85
1-7-2 Changing the Vacuum Silicon Tube [1500 Hours].............................................1-88
1-7-3
Changing the Oil for Indexing Device [3000 Hours
(
500 Hours at the First Time)]
...
1-89
1-7-4 Changing the Vacuum Change Valve [3000 Hours] ..........................................1-90
1-7-5 Changing the Nozzle Extension Claw [3000 Hours ] ........................................1-92
1-7-6 Changing the Tape Feeding Cam Follower [3000 Hours] ...............................1-106
1-7-7 Changing the Tape Discharging Hoses [3000 Hours] ..................................... 1-116
1-7-8 Changing the Board Transfer Rollers [3000 Hours] ........................................ 1-117
1-7-9 Changing the Board Transfer Belts [3000 Hours] ........................................... 1-118
1-7-10 Changing the Vacuum Pumps [6000 Hours] ...................................................1-121
1-7-11 Changing the Bearings of Elevating Unit [6000 Hours] ...................................1-122
1-7-12 Changing the Consumable Parts for KME [6000 Hours] .................................1-123
1-8 Replacing Batteries ................................................................................ 1-124
1-8-1 Type and Usage of the Batteries to be Used ..................................................1-124
1-8-2 Battery Locations ............................................................................................1-125
1-8-3 Replacing SCMYEX (SCMWEX) Battery ........................................................1-126
1-8-4 Replacing PRM9EX Battery ............................................................................1-126
1-9 Replacing the Consumable Parts ........................................................... 1-127
1-9-1 Replacing Color Touch Panel Back Light ........................................................1-127
Chapter
2
MACHINE PARAMETER
2-1 Items of Machine Parameter ...................................................................... 2-2
2-1-1 Head Angle Origin ...............................................................................................2-3
2-1-2 Head Rotating Center .........................................................................................2-4
2-1-3 Nozzle Height and Arrangement .........................................................................2-5
2-1-4 Setting the Nozzle Arrangement .........................................................................2-6
2-1-5 Camera Information ..........................................................................................2-10
2-1-6 Network Configuration ......................................................................................2-10
2-1-7 Status Indicator .................................................................................................2-12
2-1-8 Judgment Value ................................................................................................2-13
2-1-9 Optional Setting.................................................................................................2-14
2-1-10 Data Check .......................................................................................................2-19
2-2 Machine Maintenance .............................................................................. 2-20
2-2-1 Routine Maintenance ........................................................................................2-21
2-2-2 Consumable Parts Exchange............................................................................2-23
2-2-3 Machine Information and Version History .........................................................2-24
2-2-4 Head Maintenance ............................................................................................2-26
2-2-5 Nozzle Maintenance..........................................................................................2-27
Page 8
4G3C-E-MMA00-A02-02
Chapter
3
SOLUTIONS FOR ERROR
3-1 Error Messages .......................................................................................... 3-2
3-1-1 Errors in Using the Floppy Disk...........................................................................3-2
3-1-2 Errors during PT Network....................................................................................3-2
3-1-3 Errors during the Self-diagnosis..........................................................................3-3
3-1-4 Immediate Stop Error ..........................................................................................3-5
3-1-5 Emergency Stop Error ........................................................................................3-6
3-1-6 Axis Error of Emergency Stop.............................................................................3-8
3-1-7 Messages in Automatic Operation ......................................................................3-9
3-2 Check and Solutions................................................................................. 3-10
3-2-1 Disk is Write Protected......................................................................................3-10
3-2-2 Format Error......................................................................................................3-10
3-2-3 Emergency Switch ON ......................................................................................3-11
3-2-4 Servo Switch OFF .............................................................................................3-11
3-2-5 Air Pressure Drop..............................................................................................3-12
3-2-6 Cover Open.......................................................................................................3-13
3-2-7 Safety Cover Open............................................................................................3-13
3-2-8 A Stage Tape Float Error (Feeder Lifting (Front and Rear))
B Stage Tape Float Error (Feeder Lifting (Front and Rear))..............................3-14
3-2-9 Production End Signal Detected .......................................................................3-15
3-2-10 Adhesive Tape Feed Rod Descend (Adhesive Tape Feed Interlock)
Tape Feed Rod Descend (Adhesive Tape Feed Interlock)
Pickup Pos Head Descend (Pickup Head Interlock)
Mount Pos Head Descend (Mount Head Interlock) ..........................................3-15
3-2-11 Stage Interlock (Stage Interference) .................................................................3-17
3-2-12 Blower over Heat
Vacuum Pump Over Heat .................................................................................3-18
3-2-13 Power Box Over Heat .......................................................................................3-19
3-2-14 CPU Box Over Heat..........................................................................................3-19
3-2-15 Chip Recog LED Reflect Light Error
Chip Recog LED Pass Light Error
Board Recog LED Coaxial Light Error
Board Recog LED Side Light Error ...................................................................3-20
3-2-16 PCB Recognition Error......................................................................................3-21
3-2-17 Recog Communication Error.............................................................................3-22
3-2-18 Height Sensor Dust Error (Nozzle Height Error) ...............................................3-22
3-2-19 Height Calculation Partial..................................................................................3-22
3-2-20 Height Sensor Voltage Error .............................................................................3-23
3-2-21 Width Adjust Error .............................................................................................3-24
3-2-22 CPU Power Supply Fault
PRU Power Supply Fault ..................................................................................3-25
3-2-23 Head Number Mismatch ...................................................................................3-27
Page 9
3-2-24 Table X-axis Motion Partial
Table Y-axis Motion Partial
A Stage-axis Motion Partial
B Stage-axis Motion Partial...............................................................................3-28
3-2-25 Pickup Height Motor Error
Table Z-axis Motion Partial................................................................................3-29
3-2-26 Chip Send Select Partial ...................................................................................3-30
3-2-27 Head Theta Time Out Error
Head Theta No Response Err
Head Theta Communication Error
Head Theta Motion Incomplete
Head Theta is Bad Head
Head Theta Origin Motion Incomplete
Head Theta Data Read Error
Head Theta Controller Error..............................................................................3-31
3-2-28 Counter Error ....................................................................................................3-33
3-2-29 Feedback Error
Positioning Time Over .......................................................................................3-34
3-2-30 Data Error..........................................................................................................3-35
3-2-31 (+) Overrun
(–) Overrun........................................................................................................3-35
3-2-32 Disconnection Fiber Line...................................................................................3-36
3-2-33 Time Over Fault ................................................................................................3-36
3-2-34 Holder Under Limit LS Interlock ........................................................................3-37
3-2-35 Holder Under Limit PH Interlock........................................................................3-37
3-2-36 Hard Error
Parameter Error
Encoder Error
Acceleration Error
Voltage Error
Current Excess
Driver Error........................................................................................................3-37
3-2-37 System Interlock................................................................................................3-39
3-2-38 Oil Cooling Box Error ........................................................................................3-40
3-3 Load Arrangement.................................................................................... 3-41
3-4 Load List................................................................................................... 3-49
3-5 The Input and Output Check of Machine.................................................. 3-52
3-5-1 Input Check after Error......................................................................................3-52
3-5-2 Output Check after Error...................................................................................3-53
4G3C-E-MMA00-A02-04