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Page 3 GS-394-02 Network Kit Standard with each machine is a package for computer network connection capability that includes an Ethernet network card and IBM OS/2 TCP/IP client software. This provides high speed, reliab…
Page 2 GS-394-02
Operator Push Button Panel
The PB panel includes the Emergency-Stop switch, the Interlock
Reset button, the Start and Stop buttons, the Override or Transfer
Error button, and the Interlock Bypass Key Switch. All other
machine functions are accessed through the graphical user interface
via the keyboard, trackball, and monitor.
Rear Start/Stop Switches
Start/stop switches are located at the transfer cabinet adjacent to
Sequencer Module 1 and at the last sequencer module. These are
conveniently located to minimize downtime when reloading compo-
nents.
Standard Features
Machine Control System
VME Machine Controller
The VME machine controller is a rack-mounted multi-processor
system with an embedded Intel-based P.C. to support the main
operator interface. The operator interface is provided through a
color monitor, keyboard, and trackball. The main machine controller
is a Power P.C.-based unit, which handles all machine functions and
timing.
Two four-axis micro-processor based motion controllers are used
for Positive Axis Control (PAC) of the insertion head, cut and clinch,
sequencer chain drive, and X-Y positioning system. A third four-
axis motion controller is used with the optional loader/unloader.
Uninterruptible Power Supply (UPS)
External to the machine, the Uninterruptable Power Supply provides
filtered, stable, and continuous power of 230 VAC to the machine.
In the event of a power interruption, its fully-charged battery can run
the machine for up to 10 minutes. This allows time for a controlled,
orderly, manual shut-down of the machine.
STOP START
OVERRI DE/
TRANSFER
ERROR
INTAKE
RESET
OFF
REMOVE
ON
INTERLOCK
BYPASS
Page 3GS-394-02
Network Kit
Standard with each machine is a package for computer network
connection capability that includes an Ethernet network card and
IBM OS/2 TCP/IP client software. This provides high speed,
reliable communications and data transfer to all computers con-
nected to the network.
Board Error Correction (BEC)
Board Error Correction allows the positioning system to compensate
for lead hole location variations between printed circuit board lots.
A light source and sensor are used to sense the variation and make
these corrections.
Operator
Board Error Correction Detection Area
Due to the position of the Board Error Correction sensor relative to
the insertion point, there is an area which cannot be scanned by the
sensor. The non-scannable area is at the rear of the positioning
system regardless of rotary table rotation.
This area cannot be scanned by
Board Error Correction Sensor.
22.86mm
(0.900")
470mm
(18.5")
508mm (20.0")
Dimensions are in millimeters;
inch equivalents are bracketed.
+Y
Insertion
Centerline
BEC Sensor
Offset
+X
22.86mm
(0.900")
Page 4 GS-394-02
Machine System Software
IM-Universal Platform Software (IM-UPS), and an OS/2 WARP
operating system, are standard. This graphical user interface provides
a number of capabilities, including:
System Setup
• Machine Configuration — User configuration of machine op-
tions, such as board handling and tooling.
• Event Configuration — Configuration of events for display and
control of machine status light.
• Security may be configured based on user/function.
Advanced Product Editor (APE)
• Graphical Program Generation and Editing — Component
location can be programmed/edited in either text or graphical
format. Graphically displays all component insertions relative
to PC board.
• Import of CAD Data for Program Generation (see following
section).
Product Changeover
• Load Product — User selection of previously stored product
programs.
Production Control
• Counts — Allows setting inserter counts.
• Manual Control — Manually controls (zero, move) all axes of
the machine.
Product Changeover Icon
Production Control Icon
APE Icon
System Setup Icon
Graphical User
Interface