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Page 23 GS-394-02 Insertion Tooling Specification 1 Tooling Type Standard 5 m m Minimum Hole Span 2 7.62 (0.300) 5.00 (0.197) (with minimum lead diameter) Maximum Hole Span 2 24.13 21.59 (with maximum lead (0.950) (0.850…
Page 22 GS-394-02
Dispensing Head Component Input Specifications
Distance Between Tapes
Class I 52.4mm ± 1.5mm (2.063" ± 0.059")
Class II 63.54mm ± 1.5mm (2.50" ± 0.059")
Wire Size and Component Sizes
Standard 5mm
Steel Wire Size
1,3
Minimum 0.38mm 0.38mm
(0.15") (0.015")
Maximum 0.81mm 0.81mm
3
(0.032") (0.032")
Copper Wire Size
1,3
Minimum 0.38mm 0.38mm
(0.15") (0.015")
Maximum 0.81mm 0.81mm
3
(0.032") (0.032")
Component Body Diameter
4
Minimum wire dia. wire dia.
Maximum 8.4mm 8.9mm
(0.330") (0.350")
Minus 2 Minus 2
times board times board
thickness thickness
Component Body Length
6
Minimum 0mm 0mm
(0") (0")
Maximum 15.75mm 15.75mm
(0.620") (0.620")
Standard Input Pitch Distances
5.08mm (0.200") or 10.16mm (0.400")
Tape Width
Standard 6.4mm (0.25")
1. Component lead diameters are for optimum performance using the listed tooling. Consult a Universal Sales Engineer for deviations
from the figures listed.
2. Increased insertion span is possible with reduction in maximum body diameter and board thickness. Consult a Universal Sales
Engineer for optional tooling.
3. When inserting components at 5mm (0.197") and 5.5mm (0.216") insertion spans, maximum lead diameter is 0.61mm (0.024").
4. At 5mm and insertion span, the maximum component body diameter is 2.29mm (0.090").
5. Minimum printed circuit board hole diameter is nominally 0.48mm ± 0.08mm (0.019" ± 0.003") + lead diameter.
6. Body length is dependent on the insertion span. See “Component Body Length Considerations” for additional information.
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C
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B
E
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Page 23GS-394-02
Insertion Tooling Specification
1
Tooling Type
Standard 5mm
Minimum Hole Span
2
7.62 (0.300) 5.00 (0.197)
(with minimum lead
diameter)
Maximum Hole Span
2
24.13 21.59
(with maximum lead (0.950) (0.850)
diameter)
Steel Wire Lead Size Minimum 0.38 (0.015) 0.38 (0.015)
Maximum 0.81 (0.032) 0.81 (0.032)
Copper Wire Lead Size Minimum 0.38 (0.015) 0.38 (0.015)
Maximum 0.81 (0.032) 0.81 (0.032)
Component Body Minimum Wire lead dia. Wire lead dia.
Diameter
Maximum
3
10.69 (0.420) 11.68 (0.460)
minus 2 X board minus 2 X board
thickness thickness
1
Dimensions are given in millimeters; inches are in parentheses.
2
Insertion hole span is defined as the hole center distance.
3
At 5mm hole spans, maximum component body diameter is 2.29mm (0.090").
Insertion Head Input Specifications
Page 24 GS-394-02
Component Body Length Considerations
After the tooling type and the variables have been determined from
the Insertion Tooling Specification table, the minimum allowable
hole span can be determined for a known body length.
Machine capabilities allow components to be inserted using the
minimum hole span formulas below. Due to body length variations,
it is recommended to design hole spans greater than the calculated
minimum.
Use the following formulas, depending on tooling type -- standard,
large lead, 5mm, or 5.5mm -- to calculate the minimum insertion hole
span for a known body length. The formulas apply to the body length
ranges shown and are based on a ±0.41mm (0.016") component
centering accuracy on the input tape. Component centering must
meet requirements stated in GS-061.
Minimum Insertion Hole Span Formulas for Maximum Body Lengths
Standard Tooling [Body Length Range: 0 to 15.75mm (0.620")]
Metric Formula: Minimum Hole Span = [(Component Body Length
1
x 1.112) + 2.36mm] - Lead Diameter
Inch Formula: Minimum Hole Span = [(Component Body Length
1
x 1.112) + 0.093"] - Lead Diameter
5mm Tooling [Body Length Range: 0 to 15.75mm (0.620")]
Metric Formula: Minimum Hole Span = [(Component Body Length
1
x 1.109) + 1.40mm] - Lead Diameter
Inch Formula: Minimum Hole Span = [(Component Body Length
1
x 1.109) + 0.055"] - Lead Diameter
1
Subtract an additional 0.41mm (0.016") from the maximum body length for non-symmetrically shaped
components.
HOLE SPAN