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Page 30 GS-394-02 Printed Circuit Board Specifications PC boards must meet the requirements outlined below. • Minimum Board Thickness: 0.79mm (0.0312"). • Maximum Board Thickness: 2.36mm (0.0937"). • Allowable …

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Page 29GS-394-02
Insertion Specifications
Type VCD (Variable Center Distance)
Hole Span Minimum Maximum
Standard Tooling 7.62mm (0.300") 24.13mm(0.950")
5.0mm Tooling 5.0mm(0.197") 21.59mm(0.850")
Programmable 0.01mm (0.001")
Span Increments
Depth Stops Programmable from 0.2mm to 5.28mm (0.008"
to 0.208") in 0.2mm (0.001") increments.
Board to Tooling 20mm (0.8") maximum with tooling in full up
Clearance position
Cut and Clinch Adjustable from 45° to 90° clinch angle.
Insertion Rate Up to 25,000 insertions per hour with factory test
specifications. Refer to Insertion Rate
Determination section.
Positioning System
Accuracy ±0.05mm (±0.002")
Repeatability ±0.025mm (±0.001")
Table Capacity 22.7 kg (50 lbs) maximum, including
workboard holder
Programming ±0.01mm (metric dimensioning)
Capability ±0.001" (inch dimensioning)
Speed 368mm (14.5") per second
Sequencer Specifications
Input Class I (52mm), standard. Per EIA Standard
RS-296-E and this General Specification. Also,
limited class II. See “Input Specification.”
Dispensing Heads Required, must be ordered separately. Refer to
the Optical Refire Dispensing Head section.
Sequencer Up to 11 sequencer modules in multiples of 20
Modules dispensing stations (220 stations maximum);
two optional jumper wire dispensing heads can
be installed.
Page 30 GS-394-02
Printed Circuit Board Specifications
PC boards must meet the requirements outlined below.
Minimum Board Thickness: 0.79mm (0.0312").
Maximum Board Thickness: 2.36mm (0.0937").
Allowable Board Dimensions: See tables below.
Board Size - Non Board Handling Machine
Length Width
Maximum 559mm (22") 470mm (18.5")
Minimum 51mm (2") 51mm (2")
Insertable Area * 508mm (20.0") 470mm (18.5")
Board Size - Board Handling Machine
Length Width
Maximum 483mm (19") 406mm (16")
Minimum 102mm (4") 80mm (3.1")
Insertable Area 483mm (19.0") 406mm (16")
* Insertable area is reduced if special Dynapert/Amistar
compatible rotary disk is selected.
Component Lead Hole Specifications
Recommended hole diameters for optimum performance:
HOLE DIAMETER = LEAD DIAMETER + 0.483mm
(0.019") + 0.08mm (0.003")
Holes smaller than the recommended size may result in reduced
insertion reliability. Holes larger than the recommended size may
result in loose components.
Holes used for board error correction should be 1.0 mm
+ 0.5 mm
(0.040" + 0.020"). Plated holes or translucent PCBs may affect
performance.
Operator
Length
Width
Page 31GS-394-02
Insertion Rate Determination
The component insertion rate of the VCD/Sequencer 8 is up to
25,000 insertions per hour using standard and 5mm tooling, and
factory test specifications. This insertion rate includes an insertion
PPM of 200 or better.
To attain the maximum insertion rate, the X and Y axis move between
consecutive pattern steps must be no more than 7.6mm (0.300"). An
insertion span move greater than 5.08mm (0.200") will reduce speed.
In the Production Operation mode the machine will automatically
calculate the insertion rate for each PCB processed and display this
value when the PCB population is complete. This actual insertion
rate includes all table rotations from first insert to last insert of a
product (program). It does not include Load/Unload time.
Maximum Allowed Warp Up or Down: 0.07 mm/cm, up to 3.17 mm
(0.007"/inch, up to 0.125")
Allowable board warpage
Warp Down
Warp Up
3.17 (0.125)
3.17 (0.125)
Dimensions are in millimeters;
inch equivalents are bracketed.