SER04989020_YVL88II Service_J

i SER04989020 目次 目次 安全と保証 1. 安全について ....................................................... .......................................................................................... 3 2. 保証について .........................…

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SER04989020
目次
目次
安全と保証
1. 安全について ................................................................................................................................................. 3
2. 保証について ................................................................................................................................................. 4
第 1 章 本書の使用にあたって
1. 本書全体の構成 ...................................................................................................................................... 1-3
2. 各章の内容 ..................................................................................................................................................1-4
3. 本文の構成 .................................................................................................................................................. 1-5
第2章 点検・保守
1. 注意事項........................................................................................................................................................ 2-3
2. 点検・保守作業 ...................................................................................................................................... 2-4
2.1 トラブル回避のための日常点検 .....................................................................................................2-4
2.2 点検時期.................................................................................................................................................................2-6
2.2.1 毎日..........................................................................................................................................................2-6
2.2.2 毎週..........................................................................................................................................................2-6
2.2.3 毎月..........................................................................................................................................................2-7
2.2.4 6ヶ月 ......................................................................................................................................................2-7
3. 保守パーツ .................................................................................................................................................. 2-8
3.1 グリス・マシン油.........................................................................................................................................2-8
3.2 消耗部品リスト...............................................................................................................................................2-9
3.3 保守推奨品リスト......................................................................................................................................2-11
第3章 調整
はじめに........................................................................................................................................................ 3-3
1. マシン構成モード...................................................................................................................................3-5
2. マシンデータ編集モード .................................................................................................................3-6
3. マシン調整モード...................................................................................................................................3-7
4. 手動モード.....................................................................................................................................................3-8
1. ヘッド部.....................................................................................................................................................3-10
1.1 ヘッドの真空発生系の確認 ..............................................................................................................3-12
1.1.1 真空発生動作の確認 .............................................................................................................3-12
1.1.2 真空センサーの機能の確認 ...........................................................................................3-15
1.2 機械座標..............................................................................................................................................................3-16
1.2.1 FINE角度 ..........................................................................................................................................3-17
1.2.2 ロケートピン基準...................................................................................................................3-17
1.2.3 基板外形基準...............................................................................................................................3-18
1.2.4 待機位置...........................................................................................................................................3-19
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1.2.5 廃棄位置...........................................................................................................................................3-20
1.2.6 基板面/固定トレイ..............................................................................................................3-22
1.2.7 チェンジタイマー/ソクド ............................................................................................3-24
1.2.8 リトライ回数の上限 .............................................................................................................3-24
1.2.9 廃棄ステーション位置 .......................................................................................................3-25
1.2.10 移動可能高さ...............................................................................................................................3-27
1.3 吸装着レベル..................................................................................................................................................3-28
1.3.1 吸着レベル.....................................................................................................................................3-29
1.3.2 装着レベル.....................................................................................................................................3-31
1.4 R軸絶対精度補正 .......................................................................................................................................3-33
1.5 ノズル偏心補正............................................................................................................................................3-33
1.6 ヘッドオフセット......................................................................................................................................3-34
2. コンベア部 ...............................................................................................................................................3-35
2.1 コンベアユニット......................................................................................................................................3-35
2.1.1 ロケートピン...............................................................................................................................3-37
2.1.2 メインストッパー...................................................................................................................3-40
2.1.3 プッシュアップ.........................................................................................................................3-43
2.1.4 プッシュイン...............................................................................................................................3-46
2.2 コンベア搬送部............................................................................................................................................3-48
2.2.1 コンベアベルトの張力 .......................................................................................................3-48
2.2.2 コンベア速度...............................................................................................................................3-50
2.2.3 基板センサー...............................................................................................................................3-53
3. 画像認識装置 .........................................................................................................................................3-57
3.1 移動カメラ........................................................................................................................................................3-59
3.1.1 移動カメラ照明.........................................................................................................................3-59
3.1.2 移動カメラスケール .............................................................................................................3-63
3.2 シングル認識カメラ ................................................................................................................................3-69
3.2.1 視野・ピントの調整 .............................................................................................................3-69
3.2.2 反射照明の調整.........................................................................................................................3-74
3.2.3 透過照明（バックライト）の調整..........................................................................3-79
3.2.4 シングル認識カメラスケール......................................................................................3-85
3.3 レーザーユニット......................................................................................................................................3-89
3.3.1 レーザー認識に関して .......................................................................................................3-90
3.3.2 レーザー認識高さ...................................................................................................................3-91
3.3.3 ノズル位置.....................................................................................................................................3-96
3.4 光学系....................................................................................................................................................................3-97
4. フィーダープレート .......................................................................................................................3-98
4.1 フィーダープレートの平行調整 ..................................................................................................3-98
4.2 フィーダープレートのティーチング................................................................................... 3-101
4.3 部品吸着テスト........................................................................................................................................ 3-106
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5. 空圧装置..................................................................................................................................................3-108
5.1 圧力レギュレーター ............................................................................................................................ 3-108
5.2 圧力低下検出レベル ............................................................................................................................ 3-109
6. 作動軸部..................................................................................................................................................3-110
6.1 マシンリファレンス ............................................................................................................................ 3-112
6.1.1 W軸マシンリファレンスの調整 ........................................................................... 3-113
6.1.2 Z軸マシンリファレンスの調整............................................................................. 3-114
6.1.3 X軸マシンリファレンスの調整 ............................................................................ 3-116
6.1.4 Y軸マシンリファレンスの調整 ............................................................................ 3-117
6.1.5 R軸マシンリファレンスの調整 ............................................................................. 3-118
6.2 2次リミット ............................................................................................................................................... 3-119
6.2.1 X軸2 次リミットの設定 .............................................................................................. 3-119
6.2.2 Y軸2次リミットの設定 .............................................................................................. 3-122
6.3 ソフトリミット........................................................................................................................................ 3-123
6.3.1 W軸ソフトリミットの設定 ....................................................................................... 3-123
6.3.2 Z軸ソフトリミットの設定......................................................................................... 3-127
6.3.3 X軸ソフトリミットの設定 ........................................................................................ 3-129
6.3.4 Y軸ソフトリミットの設定 ........................................................................................ 3-131
6.3.5 R軸ソフトリミットの設定......................................................................................... 3-133
6.4 初期位置.......................................................................................................................................................... 3-134
6.4.1 W軸初期位置の設定......................................................................................................... 3-134
6.4.2 R軸初期位置の設定........................................................................................................... 3-136
7. 実装調整..................................................................................................................................................3-138
7.1 搭載フィードバックのモードについて............................................................................. 3-138
7.2 搭載フィードバック（ビジョン）............................................................................................ 3-141
7.2.1 基板と部品の準備............................................................................................................... 3-142
7.2.2 搭載準備....................................................................................................................................... 3-144
7.2.3 搭載実行（FINEモード）................................................................................................ 3-149
7.2.4 搭載フィードバック（FINEモード）.................................................................. 3-150
7.2.5 搭載実行（QFPモード）................................................................................................ 3-154
7.2.6 搭載フィードバック（QFPモード）................................................................... 3-155
7.3 搭載フィードバック（レーザー）............................................................................................ 3-157
7.3.1 基板と部品の準備............................................................................................................... 3-159
7.3.2 搭載実行：「ADJUST_CHIP」...................................................................................... 3-162
7.3.3 搭載フィードバック：「ADJUST_CHIP」......................................................... 3-163
7.3.4 搭載実行：「OFFSET」..................................................................................................... 3-169
7.3.5 搭載フィードバック：「OFFSET」........................................................................ 3-169
8. ノズルステーション ....................................................................................................................3-171
8.1 クランププレート位置調整 .......................................................................................................... 3-172
8.2 ノズルセンサー感度調整 ................................................................................................................ 3-174
8.3 ノズルステーション座標調整 .................................................................................................... 3-178